Abstract:
An optical sensor that includes a light source (28) and a detector (30) is located within a cavity (14) in a polishing pad (10) so as to face the surface that is being polished. Light from the light source is reflected from the surface being polished and the reflected light is detected by the detector. The electrical signal produced by the detector is conducted to a hub (20) located at the central aperture (12) of the polishing pad. The disposable polishing pad is removably connected, both mechanically and electrically to the hub. The hub contains electronic circuitry (78, 58) that is concerned with supplying power to the optical sensor and with transmitting the electrical signal to a non-rotating station (26). Several techniques are described for accomplishing these tasks. The system permits continuous monitoring of an optical characteristic of a surface that is being polished, even while the polishing machine is in operation, and permits the end point of the polishing process to be determined.
Abstract:
A detection apparatus for detecting the process end point in the removal process of a layer on a wafer in an IC or other semiconductor device manufacturing process. This point can be detected in-situ and at high precision even when there is a pattern on the surface, or when there is no distinct change in the polishing layer, or when there is disturbance caused by a difference in the detection position or the slurry. Two or more characteristic quantities are extracted from a signal waveform obtained by irradiating a substrate surface with white light and detecting the reflected signal light or the transmitted signal light or both, fuzzy rules, etc., are used in performing detection by using these two or more characteristic quantities to perform a logical operation, and tuning is performed.
Abstract:
A method for polishing a surface of metal on a semiconductor substrate by using a polishing pad and hydrogen peroxide, and removing particles of metal from the semiconductor substrate by polishing, and dissolving the particles in the quantity of hydrogen peroxide.
Abstract:
The invention relates to a method for determining gaseous chemical components, in particular chemical gas compositions, in a process reactor (10) for treating electrical components, in particular wafers are disclosed. Said process reactors can be embodied as sputter-process reactors. The process reactor has at least one process chamber (12), wherein said electrical components are treated. In order to perform exact measurements of the chemical gas compositions and enable long-term monitoring of the process reactor, according to the invention, measurement of the gaseous chemical components in the process chamber are performed by at least one rest gas analysis device (13) preferably an OIS-mass spectrometer, whereby at least one rest gas analysis device is connected to the process chamber. Measurement is preferably performed at base pressure. Determination of the gaseous chemical components are performed in-situ, whereby the in-situ measurement of the gaseous chemical components is performed directly after termination of a treatment step carried out on components in the process chamber, in particular between two sequential treatment steps in the process chamber.
Abstract:
A method for optimizing CMP (chemical mechanical polishing) processing of semiconductor wafers on a CMP machine. The optimization method includes the steps of polishing a test series of semiconductor wafers on a CMP machine. During the CMP processing, a film thickness is measured at a first point proximate to the center of each respective wafer using a film thickness detector coupled to the machine. A film thickness at a second point proximate to the outside edge of the respective wafers is also measured. Based upon the in-process film thickness measurements at the first point and the second points, the optimization process determines a polishing profile describing a removal rate and a removal uniformity with respect to a set of process variables. The process variables include different CMP machine settings for the polishing process, such as the amount of down force applied to the wafer. The polishing profile is subsequently used to polish production wafers accordingly. For each production wafer, their respective removal rate and removal uniformity is determined by measuring a film thickness at the center of each production wafer and a film thickness at the outside edge of each production wafer using the film thickness detector. Based upon these measurements, the set of process variables is adjusted in accordance the removal rate and the removal uniformity measurements to optimize the CMP process for the production wafer as each respective wafer is being polished.
Abstract:
For detecting the end point of polishing by a CMP method, a transparent window member (11) having a positive refractive index distribution is provided in a light transmission area of a polishing pad. The window member (11) has areas (11a) having a high refractive index and areas (11b) having a low refractive index in its window face. In a cross section, perpendicular to the window face the high-refractive index areas (11a) and the low-refractive index areas (11b) are alternated in stripes. They are in a Fresnel zone plate arrangement where the first area (center circle) is a bright one (area having a high refractive index) in the window face. The Fresnel zone plates (F) are arrayed in a matrix in the window face of the window member (11).
Abstract:
Method and apparatus for in-situ measurement of workpiece (140) displacement during chemical mechanical polishing are disclosed. The chemical mechanical polishing apparatus (165) includes a platen (210) having a polishing material (170) attached thereto and a distance measurement device attached (240) to the platen. The distance measurement device includes a light source (410) and a light sensor (420). Distance between the device (240) and the workpiece (140) is measured by transmitting light through apertures (510) formed within the platen (210) and the polishing material (170) toward the workpiece (140) and focusing the light reflected from the workpiece (140) on an element (420) within the sensor (240).
Abstract:
A method and apparatus (110) for the wireless transfer of measurements made during chemical-mechanical planarization of semiconductor wafers with a planarizing machine. The apparatus (110) includes a sensor (190) connected to the semiconductor substrate (112) or a movable portion of the planarizing machine. The apparatus (110) further comprises a display spaced apart from the sensor (190) and a wireless communication link coupled between the sensor (190) and the display (169) to transmit a signal from the sensor (190) to the display (169). The wireless communication link may include an infrared link, a radio link, an acoustic link, or an inductive link. The sensor (190) may measure force, pressure, temperature, pH, electrical resistance or other planarizing parameters. The sensor (190) may also detect light reflected from a reflective surface of a substrate (112) that is used to calibrate the planarizing machine.
Abstract:
A predicted in-situ reflectivity measurement (ISRM) trace is calculated for a substrate undergoing a chemical mechanical polishing. This predicted ISRM trace is an estimate of the measured reflectivity of the substrate as a function of time. During polishing, a laser interferometric detector is used to measure the reflectivity of the substrate and generate a measured ISRM trace. The measured trace is compared to the predicted trace, and the polishing process may be adjusted based on the comparison. For example, the predicted ISRM trace may be used to detect the polishing endpoint.
Abstract:
An improved method and apparatus for controlling the depth of removal by a chemical mechanical polishing of a selected material on a supporting semiconductor underlayer where it is desired to terminate removal of the selected material, such as silicon oxide, at a specified depth. In accordance with this novel method and system, the selected material such as a surface oxidization layer is polished to initiate removal thereof in the direction of the material-underlayer interface. This system includes three primary components: a chemical mechanical wafer polishing machine, a semiconductor thin film thickness measurement device, and statistical signal process algorithm and its associated computer system provides a chemical mechanical polishing system control by analysis and prediction of the current and future removal rates based on performance of past ratios for the before and after semiconductor thin film thickness measurements.