Abstract:
A method is described for detecting defects on tyres in a tyre production process. The method comprises providing a tyre, comprises acquiring (202) a three-dimensional image of a surface portion of the tyre, comprises generating (204), as a function of the acquired image, a plurality of values indicating the measure of a height profile (S_pa) of the surface portion of the tyre, comprises calculating (205), as a function of the plurality of values of the measure of the height profile and according to a consensus interpolation, a plurality of values indicating an estimation of a reference height profile ( ) of the surface portion of the tyre, comprises calculating (206), as a function of the plurality of values of the measure of the height profile and of the estimation of the reference height profile, a height profile of possible defects (S_papd) in the surface portion of the tyre, and comprises comparing (207, 208) values of the height profile of possible defects with respect to a threshold value (S_th) in order to detect possible defects in the surface portion of the tyre.
Abstract:
The present invention is relative to a method for checking tyres, comprising : providing a tyre (3) having a rotation axis (X) on a support plane (2) defining a rested lateral portion (10a) and a free lateral portion (10b) detecting at least one three-dimensional profile of a ring-shaped surface (31) of said tyre with centre in said rotation axis (X), said three-dimensional profile including a height of a plurality of points of said ring-shaped surface; translating a tool (23, 25) towards said tyre arranged on the support plane so as to rest on a measurement surface (M), said measurement surface being a portion of said ring-shaped surface (31); pushing said measurement surface through said tool (23, 25) up to a predetermined tool height calculated with respect to a value that is a function of a height of said undeformed measurement surface as present in said three-dimensional profile of said ring- shaped surface (31) setting said tyre (3) in relative rotation with respect to said tool (23, 25) so that said tool is in successive contact with a plurality of different measurement surfaces, (M), portions of said ring- shaped surface, angularly spaced, along at least one complete relative rotation of said tyre about said rotation axis (X); measuring a force (F) exerted by said tool (23, 25) on said plurality of measurement surfaces at a plurality of relative angular positions between said tyre and said tool along said complete rotation and determining whether said tyre has a defect based on said force (F) measured.
Abstract:
The invention relates to an apparatus (1 ) for checking tyres (200), the apparatus comprising: • a support (102) on which said tyre is adapted to be rested, said tyre thus having a resting wall and a free wall defined in it, said free wall being arranged at a certain height with respect to said support; • a first deformation system (130) configured to apply, through physical contact, a compression force on a surface of a first portion of said free wall, in order to elastically deform it so as to form a first deformed portion of free wall; • a first positioning actuator (132) operatively associated with said first deformation system (130) and configured to move said first deformation system towards and away from said surface of said first portion of free wall of said tyre, said movement having at least one component along a first axis (X1 ) parallel to a rotation axis (201 ) of said tyre; • a second deformation system (300) configured to apply, through physical contact, a compression force on a surface of a second portion of said free wall, in order to elastically deform it so as to form a second deformed portion of free wall; · a second positioning actuator (332) operatively associated with said second deformation system (300) and configured to move said second deformation system towards and away from said surface of said second portion of free wall of said tyre, said movement having at least one component along a second axis (X2) parallel to said rotation axis (201 ) of said tyre; · a moving member to set said tyre in relative rotation about said rotation axis with respect to said first deformation system (130) and said second deformation system (300); • wherein a first plane passing through said rotation axis (201 ) of said tyre and said first axis (X1 ) and a second plane passing through said rotation axis (201 ) of said tyre and said second axis (X2), form an angle between them comprised between about 90° and about 180°.
Abstract:
The invention relates to a method for checking a tyre, comprising: - Providing a tyre (200) to be checked; - associating a first light source (110) and a second light source (108) able to be activated independently with a camera (105); - applying a first force against a first surface portion (202) of said tyre so as to generate a first deformed surface portion; - illuminating said first deformed surface portion of said tyre with a first light radiation emitted by said first light source (110); - keeping said second light source (108) inactive during said deformation; - acquiring a first image of said first deformed surface portion illuminated by said first light radiation through said camera (105); - removing said first force from said first surface portion of said tyre; - selecting a second surface portion at least partially distinct from said first surface portion of said tyre; - - illuminating said second undeformed surface portion of said tyre with a second light radiation emitted by said second light source (108); - acquiring a second image of said second undeformed surface portion and illuminated by said second light radiation through said camera (105); and - processing said first image and said second image, so as to detect possible defects in said first surface portion and in said second surface portion of said tyre. The invention also relates to an apparatus for checking tyres.
Abstract:
Apparatus (1) for the analysis of tyres, and related method, the apparatus comprising : a support frame (2) and an acquisition system (11) for acquiring three-dimensional images of a surface of a tyre, said acquisition system being mounted on said support frame and comprising : a matrix camera (12), having an optical axis (16), and a laser source (20) adapted to emit a linear beam having a propagation plane (21) and a propagation axis (23), wherein an acute angle (24) formed between said optical axis and said propagation axis is greater than or equal to 5° and less than or equal to 25°.
Abstract:
Method and related apparatus for analysing a surface of a tyre, including: acquiring one or more digital images of a surface portion having a pattern that comprises a scheme that is repeated substantially equal thereto in a plurality of positions; identifying a plurality of first regions of said one or more digital images, each corresponding to a respective scheme sub-portion; identifying a respective plurality of regions homologous to each first region, wherein the respective scheme sub-portion is substantially identical to the respective scheme sub-portion of each first region; calculating a model of the respective scheme sub-portion, where each pixel is associated with a mean value of the values associated with the pixels of each first region and of the respective homologous regions having the same relative coordinates of said each pixel; obtaining a pattern model using the calculated scheme sub-portion models.
Abstract:
Apparatus (1) for checking tyres comprising a linear camera (105) having an objective line (106) lying on an optical plane (107); a first (108), a second (109) and a third light source (110) for emitting respectively a first, a second and a third light radiation; a command and control unit (140) for selectively activating at least one from among the first, second and third light source and activating the linear camera in order to acquire a two-dimensional image of a linear surface portion (201) of the tyre synchronously with the activation of the first, second and third source, wherein the first and second light source lie on opposite sides of the optical plane, wherein the first, second and third light source comprise each one or more sub- sources (111, 112, 113) each having a respective main extension direction (114) parallel to the optical plane and wherein the distance of the sub-sources of the third light source from the optical plane is less than the distance of the first and second light source from the optical plane.
Abstract:
The present invention relates to an apparatus and a method for checking tyres. The apparatus (18) comprises a first check unit (19) having an inlet (20) for tyres (2) and comprising a plurality of check tools (43a,43b,43c,43d,43e,43f,43g,43h); a second check unit (23) having an outlet (25) for the tyres (2) and comprising a plurality of check tools (43a,43b,43c,43d,43e,43f,43g,43h); an overturning and transport device (22) operatively interposed between the first check unit (19) and the second check unit (23). The first check unit (19), the second check unit (23) and the overturning and transport device (22) define a check path (26) configured in a manner so as to be traversed by each tyre (2) step by step. The first check unit (19) and the second check unit (23) comprise the same check tools (43a,43b,43c,43d,43e,43f,43g,43h) configured for executing the same checks on respective axial halves (2a, 2b) of the tyres (2). The overturning and transport device (22) is configured for overturning the tyre (2) around an overturning axis (Z) perpendicular to a main rotation axis (X-X) of the tyre (2) and belonging to an axial centreline plane (M) thereof.
Abstract:
A method for checking tyres, comprising: • a database associating tyre models with their three-dimensional profiles and a compression force, where constructing the database comprises for each tyre model: • i. providing said tyre model on a resting plane, wherein the tyre lies on one side, • ii. pushing the opposite side of the tyre to a predetermined height; • iii. repeating the measurement for a plurality of points on the tyre surface for at least an entire rotation of the tyre • iv. measuring a force exerted on each point • v. calculating a statistical value as a function of said force; • vi. associating said statistical value with said three-dimensional profile of tyre model in said database; • during checking a tyre: applying, to an outer surface of a tyre, said compression force equal to said statistical value as a function of said force according to said model that corresponds to said tyre to be checked as obtained from said database to detect a defect thereof.
Abstract:
The present invention relates to a method for checking tyres, comprising : i. providing a tyre having a rotation axis on a support plane defining a rested lateral portion and a free lateral portion; ii. detecting at least one three-dimensional profile of a ring-shaped surface of said tyre with centre in said rotation axis of said tyre, said three-dimensional profile including a height of a plurality of points of said ring-shaped surface; iii. translating a tool towards said tyre arranged on the support plane so as to rest on a measurement surface, said measurement surface being a portion of said ring-shaped surface; iv. pushing said measurement surface by means of said tool so as to apply a tool pressing force on said measurement surface towards the support plane; v. setting said tyre in relative rotation with respect to said tool so that said tool is in successive contact with a plurality of different measurement surface, portions of said ring-shaped surface, angularly spaced, keeping the tool pressing force exerted by said tool on said measurement surfaces substantially constant along at least one complete rotation about said rotation axis; vi. measuring a height of said measurement surfaces at a plurality of relative angular positions between said tyre and said tool along said complete rotation during said pushing action; and vii. comparing said height of said measurement surfaces at a plurality of relative angular positions between said tyre and said tool with a height of a plurality of points of said three-dimensional profile of said ring-shaped surface at the same angular positions; and viii. determining whether said tyre has a defect based on said comparison. The invention also concerns an apparatus for checking tyres.