Abstract:
A method of forming a gel coated article, the method comprises thermoforming a reinforced thermoplastic substrate sheet into a desired shape wherein the resulting desired shape having a residual void content at least at the surface thereof. The desired shape is molded together with a gel coating material to form a adherent bond between said gel coating material and the desired shape wherein said gel coating material permeates into the desired shape and is cured to form a mechanical bond therewith.
Abstract:
A process for forming a shaped, multilayer article comprises heating a reinforced resinous substrate to a thermoforming temperature to form a heated substrate (10) ; contacting a surface of the heated substrate (8) with a surface of shaped surface component, wherein the heated substrate has a sufficient concentration of heated resin at the surface thereof for bonding the heated substrate to the shaped surface component; and thermoforming the heated substrate at a pressure less than or equal to about 500 psi (3447 kPa) to provide a bond at an interface between the surface of the thermoformed substrate and the surface of the shaped surface component.
Abstract:
Various embodiments of a process for making fibers comprising a high heat polymer are provided. In one embodiment, a process for producing polymer fiber includes extruding molten polymer having a melt temperature ranging from about 180-500°C, passing the molten polymer through a plurality of openings of a spinneret to produce a fiber bundle, and contacting the fiber bundle with a cooling medium having a substantially uniform flow distribution across the width of the fiber bundle where the cooling medium has a temperature that ranges from about 0°C to about 80°C.
Abstract:
A process for forming a shaped, multilayer article comprises heating a reinforced resinous substrate to a thermoforming temperature to form a heated substrate (10) ; contacting a surface of the heated substrate (8) with a surface of shaped surface component, wherein the heated substrate has a sufficient concentration of heated resin at the surface thereof for bonding the heated substrate to the shaped surface component; and thermoforming the heated substrate at a pressure less than or equal to about 500 psi (3447 kPa) to provide a bond at an interface between the surface of the thermoformed substrate and the surface of the shaped surface component.
Abstract:
A continuous process of making polyetherimide foam materials and articles that include these foam materials. The continuous process is a foam extrusion process that uses selected blowing agents, equipment design and processing conditions to continuously produce extruded foam with a substantially uniform cell size in a wide range of cell densities. Subsequent heating may be used in certain embodiments to remove any residual components from the foam, such as any blowing agents or nucleating agents. Due to the greater densities as well as the characteristics inherent in polyetherimide articles, the resulting foam materials are suitable for a much broader range of applications. The continuous process provides a more cost effective product while also avoiding the use of Freon and/or other agents potentially harmful to the environment.
Abstract:
Various embodiments of a process for making fibers.comprising a high heat polymer are provided. The process for producing polymer fiber includes extruding molten polymer having a melt temperature ranging from about 180-500 -C, passing the molten polymer through a plurality of openings of a spinneret to produce a fiber bundle, and contacting the fiber bundle with a cooling medium having a substantially uniform flow distribution across the width of the fiber bundle where the cooling medium has a temperature that ranges from about 0-C to about 80 -C.
Abstract:
A method of forming a layered article, the method comprises thermoforming a substrate sheet to form a shaped substrate, wherein the shaped substrate is a fiber-reinforced plastic material having a void content sufficient to allow a vacuum to be applied through the shaped substrate; pulling a vacuum through the shaped substrate; and pulling a film layer onto a surface of the shaped substrate to form the layered article.
Abstract:
A process for forming a shaped, multilayer article comprises heating a reinforced resinous substrate to a thermoforming temperature to form a heated substrate; contacting a surface of the heated substrate with a surface of shaped surface component, wherein the heated substrate has a sufficient concentration of heated resin at the surface thereof for bonding the heated substrate to the shaped surface component; and thermoforming the heated substrate at a pressure less than or equal to about 500 psi (3447 kPa) to provide a bond at an interface between the surface of the thermoformed substrate and the surface of the shaped surface component.
Abstract:
The weatherability of a multilayer article comprising a top layer and a substrate layer is enhanced by the addition of a fiber in a thermoplastic polymer substrate. The top layer includes at least one thermoplastic polymer comprising structural units derived from at least one 1,3-dihydroxybenzene and at least one organodicarboxylic acid. Processes for making the aforementioned multilayer article are also provided in the present invention.
Abstract:
A method of forming a layered article, the method comprises thermoforming a substrate sheet to form a shaped substrate, wherein the shaped substrate is a fiber-reinforced plastic material having a void content sufficient to allow a vacuum to be applied through the shaped substrate; pulling a vacuum through the shaped substrate; and pulling a film layer onto a surface of the shaped substrate to form the layered article.