Abstract:
A machine component (12) includes a body made of cast iron. The body may include a surface (24) configured to be subject to cavitation-induced erosion. The component may also include a hardened covering (42) on the surface of the body. The covering may have a crystal structure including martensite and between about 5% to about 40% austenite.
Abstract:
A composite track link (10) is provided that has a body (42) and a replaceable rail (34) brazed or soldered together to provide a metallurgical bond between the track link body (42) and the rail (134) such that the rail (134) may be removed and replaced by heating the track link (10) or the brazing or soldering filler metal when the rail (134) becomes worn. This process enables the rail (134) to be separated from the body (42) of the track link (10) so a new rail (34) can be brazed or soldered to the body (42) of the track link (10). As a result, track links (10) or bodies of track links (10) may outlast the rails (34) by multiple use cycles. Further, the body (42) and rail (134) may be formed of different materials.
Abstract:
A machine component (12) may include a body made of an iron alloy. The body may include a surface (24), and a coating (42) fused to the surface. The coating may be an alloy including phosphorous, carbon, and iron. The coating may have solidus temperature of less than or equal to about 1000°C, and a hardness greater than or equal to about 50 HRC.
Abstract:
An example track shoe (118), cutting edge (120), or other component of a machine (100) is formed in a heated process, such as hot-rolling followed by air-hardening. The air-hardening process involves cooling the component by flowing air over the component (e.g., air cooling), such that the component is cooled at a controlled rate. During the air-cooling process, such as in the range of about 250º C to about 1100º C, the component may be machined, such as by shearing, punching, drilling, etc. The machining may form the final shape of the component. As the air-hardening process is completed, and the component approaches room temperature, the component may have at least 5% bainitic crystal composition, and as high as greater than 80% bainitic crystal composition, resulting in relatively high hardness and fracture toughness. The final track shoe (118) may have a hardness between about 40 HRC and 55 HRC.
Abstract:
A method of producing a forged steel part (200) is disclosed. The method includes providing a steel billet that can be selectively hardened to different hardness levels by varying the air cooling rate. The method also includes heating the steel billet to an austenization temperature of the steel billet. The method further includes hot forging the steel billet to form the steel part (200) including a first region (210) and a second region (220). The method yet further includes selectively cooling the hot forged steel part (200) by air cooling the first region (210) at a first cooling rate and air cooling the second region (220) at a second cooling rate that is less than the first cooling rate.
Abstract:
A method of producing a forged steel part is disclosed to include providing a steel billet having a composition including 0.25 - 0.40 wt.% C, 1.50 - 3.00 wt.% Mn, 0.30 - 2.00 wt.% Si, 0.00 - 0.150 wt.% V, 0.02 - 0.06 wt.% Ti, 0.010 - 0.04 wt.% S, 0.0050 - 0.0150 wt.% N, 0.00 - 1.00 wt.% Cr, 0.00 - 0.30 wt.% Mo, 0.00 - 0.003 wt.% B, and a balance of Fe and incidental impurities. The method may further include heating the steel billet to an austenization temperature of approximately 1150 degrees C to 1350 degrees C, hot forging the steel billet to form the steel part, and controlled air cooling the forged steel part after the hot forging. The method may still further include induction heating select portions of the forged steel part after the controlled air cooling to increase the hardness of the select portions of the forged steel part, followed by quenching and tempering before the final machining.
Abstract:
A steel article is provided for improved wear resistance due to optimized hardness, toughness and temper resistance. In one exemplary embodiment, the steel article may have a composition including about 0.2 to 0.43 percent by weight of carbon, about 0.5 to about 3.0 percent by weight of silicon, about 0.01 to about 3.0 percent by weight of chromium, and 0.43 to about 2.5 percent by weight of vanadium.