Abstract:
Exemplary methods include includes providing a film comprising at least one polymeric material; widening the film under a first set of processing conditions in a first draw step along the crossweb direction such that in-plane birefringence, if any, created in the film is low; and drawing the film in a second draw step along a downweb direction under a second set of processing conditions, wherein the second set of processing conditions creates in-plane birefringence in at least one polymeric material. Exemplary roll of film includes an oriented optical film characterized by an effective orientation axis. The oriented optical film comprises only one birefringent polymeric material, at least one birefringent material and at least one isotropic material, or a first birefringent material and a second birefringent material, the birefringent materials characterized by effective orientation axes along the MD. The optical film has a width of greater than 0.3 m and a length a length greater than 10 m.
Abstract:
A method of making a microporous laminate sheet having a first film layer and a second layer. The first film layer includes a pore initiator and is bonded to the second layer in order to form a laminate sheet. The laminate sheet is then stretched using at least one CD intermeshing stretcher (28) and at least one MDO stretching unit (29). Methods of making a microporous film laminate are also provided, along with an apparatus for stretching a film or laminate.
Abstract:
The present invention provides a stable material having enhanced extensibility and a method for making the same. A neckable material is fed in a first direction. The neckable material is subjected to incremental stretching in a direction perpendicular to the first direction. A tensioning force is applied to the neckable material to neck the material in a direction perpendicular to the first direction. The necked material is then subjected to mechanical stabilization to provide a stabilized extensible necked material. The stabilized extensible necked material is then passed between the peripheral surface of a cylinder which is driven in rotating motion and a device for pressing the stabilized extensible necked material against the peripheral surface of the cylinder. A retarding member retards the passage of the stabilized extensible necked material and directs the material away from the peripheral surface of the cylinder. The stabilized extensible necked material is easily extended in a direction parallel to the first direction and perpendicular to the first direction.
Abstract:
Exemplary methods include includes providing a film comprising at least one polymeric material; widening the film under a first set of processing conditions in a first draw step along the crossweb direction such that in-plane birefringence, if any, created in the film is low; and drawing the film in a second draw step along a downweb direction under a second set of processing conditions, wherein the second set of processing conditions creates in-plane birefringence in at least one polymeric material. Exemplary roll of film includes an oriented optical film characterized by an effective orientation axis. The oriented optical film comprises only one birefringent polymeric material, at least one birefringent material and at least one isotropic material, or a first birefringent material and a second birefringent material, the birefringent materials characterized by effective orientation axes along the MD. The optical film has a width of greater than 0.3 m and a length a length greater than 10 m.
Abstract:
A method for producing a nonwoven web material having cross-machine direction extensibility in which a nonwoven web is conveyed through a machine which elongates the nonvwoven web in a cross-machine direction (CD). The elongated nonwoven web is then necked, forming a cross-machine direction extensible nonwoven web material. The CD extensible nonwoven web material is highly stretchable and is suitable for use in personal care articles, such as diapers, incontinence garments, and feminine care products, as well as other articles, such as wipes, face masks, tissues, bandages and wound dressings.