Abstract:
An integrated circuit die including a tight pitch interconnect structure and a method of fabricating a tight pitch interconnect structure is disclosed. The integrated circuit die includes a device layer and an interconnect structure. The interconnect structure includes a via to electrically couple with the device layer to a conductive layer. The interconnect structure includes a plurality of first features having a repeating pattern of feature sizes. The plurality of first features are disposed between a respective one of a plurality of second features. Each of the plurality of first features has a narrower width than the plurality of second features.
Abstract:
Subtractive plug and tab patterning with photobuckets for back end of line (BEOL) spacer-based interconnects is described. In an example, a back end of line (BEOL) metallization layer for a semiconductor structure includes an inter-layer dielectric (ILD) layer disposed above a substrate. A plurality of conductive lines is disposed in the ILD layer along a first direction. A conductive tab is disposed in the ILD layer, the conductive tab coupling two of the plurality of conductive lines along a second direction orthogonal to the first direction. A conductive via is coupled to one of the plurality of conductive lines, the conductive via having a via hardmask thereon. An uppermost surface of each of the ILD layer, the plurality of conductive lines, the conductive tab, and the via hardmask is planar with one another.
Abstract:
Techniques herein include methods of patterning substrates such as for back end of line (BEOL) metallization processes. Techniques herein enable fully self-aligned vias and lines. Processes herein include using selective deposition, protective films and combination etch masks for accurately patterning a substrate. In a substrate having uncovered portions of metal material and dielectric material, the dielectric material is grown upwardly without covering metal material. This raised dielectric material is conformally protected and used in subsequent patterning step to align via and line placement. Such combinations mitigate overlay errors.
Abstract:
Grid self-aligned metal via processing schemes for back end of line (BEOL) interconnects are described. In an example, a method of fabricating an interconnect structure for a semiconductor die includes forming a lower metallization layer including alternating metal lines and dielectric lines above a substrate, the dielectric lines raised above the metal lines. A hardmask layer is formed on the metal lines of the lower metallization layer, between and co-planar with the dielectric lines of the lower metallization layer. A grating structure is formed above and orthogonal to the alternating metal lines and dielectric lines of the lower metallization layer. A mask is formed above the grating structure. Select regions of the hardmask layer are removed to expose select regions of the metal lines of the lower metallization layer. Metal vias are formed on the select regions of the metal lines of the lower metallization layer.
Abstract:
A system and method for manipulating the structural characteristics of a MEMS device including etching a plurality of holes into the surface of a MEMS device, wherein the plurality of holes comprise one or more geometric shapes determined to provide specific structrual characteristics desired in the MEMS device.
Abstract:
Embodiments herein may relate to a technique for generating a via in a substrate. Specifically, the technique may include coupling a polyethylene terephthalate (PET) layer, a protective metal layer, and a build-up layer to a metal layer. The process may further include etching a via in the PET layer, the protective metal layer, and at least a portion of the build-up layer. The process may further include performing a plasma desmear process on the substrate and then peeling the PET layer to remove the PET layer and the protective metal layer. Other embodiments may be described and/or claimed.
Abstract:
Embodiments of the invention include methods of forming a textile patterned hardmask. In an embodiment, a first hardmask and a second hardmask are formed over a top surface of an interconnect layer in an alternating pattern. A sacrificial cross-grating may then be formed over the first and second hardmaskS. In an embodiment, portions of the first hardmask that are not covered by the sacrificial cross-grating are removed to form first openings and a third hardmask is disposed into the first openings. Embodiments may then include etching through portions of the second hardmask that are not covered by the sacrificial cross-grating to form second openings. The second openings may be filled with a fourth hardmask. According to an embodiment, the first, second, third, and fourth hardmasks are etch selective to each other. In an embodiment the sacrificial cross-grating may then be removed.
Abstract:
Embodiments of the invention include interconnect layers with floating interconnect lines and methods of forming such interconnect layers. In an embodiment, a plurality of openings are formed in a first sacrificial material layer. Conductive vias and dielectric pillars may be formed in the openings. A second sacrificial material layer may then be formed over the pillars, the vias, and the first sacrificial material layer. In an embodiment, a permeable etchstop layer is formed over a top surface of the second sacrificial layer. Embodiments then include forming an interconnect line in the second sacrificial material layer. In an embodiment, the first and second sacrificial material layers are removed through the permeable etchstop layer after the interconnect line has been formed. According to an embodiment, the permeable etchstop layer may then be stuffed with a fill material in order to harden the permeable etchstop layer.
Abstract:
Embodiments of the invention include photoresist materials and methods of patterning photoresist materials. In an embodiment a photoresist material comprises a plurality of molecular glasses (MGs). In an embodiment, a glass transition temperature Tg of the photoresist material is less than an activation temperature needed to deblock blocking groups from the MGs. Embodiments include a method of patterning a photoresist material that comprises exposing the photoresist material with ultraviolet radiation. The method may also comprise, performing a first post exposure bake at a first temperature, that is less than the activation temperature needed to deblock blocking groups from the MGs, and performing a second post exposure bake at a second temperature that is approximately equal to or greater than the activation temperature needed to deblock blocking groups from the MGs.
Abstract:
Methods for etching a substrate are provided herein. In some embodiments, a method for etching a substrate disposed within a processing volume of a process chamber includes: (a) exposing a first layer disposed atop the substrate to a first gas comprising tungsten chloride (WClx) for a first period of time and at a first pressure, wherein x is 5 or 6; (b) purging the processing volume of the first gas using an inert gas for a second period of time; (c) exposing the substrate to a hydrogen-containing gas for a third period of time to etch the first layer after purging the processing volume of the first gas; and (d) purging the processing volume of the hydrogen-containing gas using the inert gas for a fourth period of time.