Abstract:
A process for preparing fuels, such as diesel fuels or jet fuels, by hydrotreating vegetable oils or fatty acid derivatives that may be applied to existing equipment for treating fossil fuels. The process comprises feeding hydrotreating a combined oxygenate feed stream, such as FAME, and a hydrocarbon feed stream until not more than 86 wt % of the esters in the oxygenate feed stream are converted to hydrocarbons, and optionally further hydrotreating the product stream within at least a second hydrotreatment reaction zone until at least 90 wt % of the esters in the oxygenate feed stream are converted to hydrocarbons, before removing and separating a hydrocarbon stream suitable for use as fuel.
Abstract:
A divided wall column can allow for fractionation of multiple streams while maintaining separate product qualities. Effluents from multiple stages of a reaction system can be processed in a single divided wall column. The divided wall column can produce multiple cuts from each separated area, as well as at least one output from a common area. At least one reaction stage can advantageously have a continuous liquid phase environment.
Abstract:
Methods for hydroprocessing of hydrocarbon feedstocks, including hydrodesulfurization and hydrodenitrogenation, using rejuvenated supported metallic catalysts are provided. The supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, are rejuvenated by a process making use of these metals, an organic complexing agent, and optionally an organic additive. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided.
Abstract:
Processes for producing diesel fuel having sulfur content of 10 ppm by weight or less from feed sources including up to 20% by weight of a biocomponent feedstock. The process includes hydrotreating the feed sources in a first reaction zone under hydrotreating conditions, separating the first hydrotreated stream effluent from gas components and hydrotreating the first hydrotreated stream effluent in a second reaction zone under hydrotreating conditions. The mineral hydrocarbon of the feed sources can be distillate or heavier feed sources.
Abstract:
Diesel fuel is produced from a feedstock that is at least partially biocomponent in origin. A feedstock is treated in a reactor including one or more hydrotreating zones having a continuous gas phase. The liquid effluent from the hydrotreating zones is then hydroprocessed in a hydroprocessing zone having a continuous liquid phase, such as a hydroprocessing zone in the same reactor. The hydroprocessing zone can be operated under effective catalytic dewaxing conditions.
Abstract:
A hydrocracking process for converting a petroleum feedstock to higher gravity, lower sulfur products, especially ultra low sulfur road diesel fuel. The process may be operated as a single-stage or two-stage hydrocracking. In each case, a hydrocracking step is followed directly by a post-treat hydrodesulfurization zone using a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least two Group VIB metals with a ratio of Group VIB metal to Group VIII non-noble metal is from about 10:1 to about 1:10. In the two-stage option with interstage ammonia removal, the initial hydrocracking step may be followed by hydrodesulfurization using the bulk multimetallic catalyst prior to the ammonia removal which is followed by the second hydrocracking step. A final hydrodesulfurization over the bulk multimetallic catalyst may follow. The hydrodesulfurization over the bulk multimetallic catalyst is carried out at a pressure of at least 25 barg and preferably at least 40 barg.
Abstract:
Disclosed is a process for converting heavy hydrocarbonaceous feedstock to more valuable products. The feedstock is introduced into a coking unit containing a coking zone and a scrubbing zone. The bottoms fraction from the scrubbing zone is passed through a microfiltration unit, thus removing fine coke particles which are recycled to the coking zone. The substantially solids-free filtrate is hydrotreated, then passed to a catalytic cracking unit.
Abstract:
A slurry catalytic hydroconversion process comprising at least two hydroconversion zones is provided in which the heavy hydrocarbonaceous fresh oil feed is added to more than one hydroconversion zone. Additional portions of catalysts or catalyst precursors are also added to the first hydroconversion zone and to additional hydroconversion zones.
Abstract:
Methods are provided herein for co-processing of biocomponent feeds as well processing of mineral feeds in a reaction system at hydrogen partial pressures of about 500 psig (3.4 MPag) or less. The methods include using stacked beds of both CoMo and NiMo catalysts. The stacked catalyst beds provided unexpectedly high catalyst activity as the input feed to a reaction system was switched between a mineral feed and a feed containing both mineral and biocomponent portions. Additionally, use of stacked catalyst beds can allow for maintenance of the activity for the catalyst system in a reaction system while still achieving a desired activity for both types of feeds.
Abstract:
A mineral feed can be hydrotreated in a trickle-bed reactor or other stage in a continuous gas-phase environment. The effluent from the hydrotreatment stage can be separated to remove gas-phase impurities. The remaining liquid effluent from the hydrotreating stage can then be introduced, in total or in part, into a second stage/reactor. A feed of biocomponent origin can also be introduced into the second stage/reactor. The second stage/reactor can be operated to perform deoxygenation of the mixture of biocomponent feed and hydrotreated liquid effluent in a continuous liquid phase environment.