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公开(公告)号:US20220081749A1
公开(公告)日:2022-03-17
申请号:US17422225
申请日:2020-01-16
Applicant: NIPPON STEEL CORPORATION
Inventor: Shinsuke TAKATANI , Takashi KATAOKA , Yoshiyuki USHIGAMI , Kenichi MURAKAMI , Hiroyasu FUJII , Shingo OKADA , Seiki TAKEBAYASHI
IPC: C22C38/60 , C21D8/12 , C21D9/46 , C22C38/34 , C22C38/00 , C22C38/06 , C22C38/20 , C23G1/08 , C22C38/04
Abstract: This manufacturing method of a grain-oriented electrical steel sheet is a manufacturing method of a grain-oriented electrical steel sheet having no forsterite film, in which in a decarburization annealing process, a cold-rolled steel sheet is (i-1) heated at an average heating rate (HR1) of 40 to 500° C./sec in a temperature range of 550° C. or higher and lower than 720° C., (i-2) heated at an average heating rate (HR2), which is 5 to 50° C./sec, in a temperature range of 720° C. to T1° C. (770° C.≤T1 (° C.)≤900° C.), and (ii) retained at the temperature of T1° C. for 50 to 1000 seconds to make an amount of C 25 ppm or less in an atmosphere of an oxygen partial pressure (P1) which is 0.0010 to 0.20.
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公开(公告)号:US20210398734A1
公开(公告)日:2021-12-23
申请号:US17292048
申请日:2019-12-17
Applicant: NIPPON STEEL CORPORATION
Inventor: Hiroyasu FUJII , Shinsuke TAKATANI , Kazutoshi TAKEDA
Abstract: An adhesively-laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive forming the adhesion part contains an organic resin and an inorganic filler, wherein a 50% particle size of the inorganic filler is 0.2 to 3.5 μm, wherein a 90% particle size of the inorganic filler is 10.0 μm or less, and wherein an amount of the inorganic filler is 5 to 50 parts by mass with respect to 100 parts by mass of the organic resin.
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公开(公告)号:US20210002738A1
公开(公告)日:2021-01-07
申请号:US16975668
申请日:2019-03-19
Applicant: NIPPON STEEL CORPORATION
Inventor: Shuichi YAMAZAKI , Kazutoshi TAKEDA , Hiroyasu FUJII , Toru NAGAI
Abstract: In the present invention, there is provided a coating liquid for forming an insulation coating for a grain-oriented electrical steel sheet, including: a solvent; and one or two more layered clay mineral powders having a specific surface area of 20 m2/g or more. In addition, in the present invention, there is provided a grain-oriented electrical steel sheet including: a base metal; and an insulation coating provided on a surface of the base metal, in which the insulation coating contains SiO2, and one or two of Al2O3 and MgO, and has a porosity of 10% or less.
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公开(公告)号:US20240047107A1
公开(公告)日:2024-02-08
申请号:US18276857
申请日:2022-03-30
Applicant: NIPPON STEEL CORPORATION
Inventor: Kazutoshi TAKEDA , Minako FUKUCHI , Yoshiaki NATORI , Hiroyasu FUJII , Shinsuke TAKATANI
CPC classification number: H01F1/14783 , C22C38/06 , C22C38/04 , C22C38/02 , C21D9/46 , C21D6/005 , C21D6/008 , C23C22/03 , C22C2202/02
Abstract: This non-oriented electrical steel sheet includes a base steel sheet (10); and an insulation coating (20) formed on a surface of the base steel sheet (10), in which the insulation coating (20) contains a metal phosphate and an organic resin, an arithmetic mean of a center line average roughness Ra75 of the insulation coating (20) in a rolling direction of the base steel sheet (10) and a center line average roughness Ra75 of the insulation coating (20) in a direction perpendicular to the rolling direction is 0.20 to 0.50 μm, and the amount of nitrogen in the insulation coating (20) is 0.05 to 5.00 mass %.
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公开(公告)号:US20230033301A1
公开(公告)日:2023-02-02
申请号:US17778178
申请日:2020-11-20
Applicant: NIPPON STEEL CORPORATION
Inventor: Hiroyasu FUJII , Jun MAKI , Kazutoshi TAKEDA , Akira AKAGI , Hiroyuki MIMURA
Abstract: A non-oriented electrical steel sheet according to one embodiment of the present invention includes a base metal steel sheet, and a composite coating film composed of a Zn-containing phosphate and an organic resin, the composite coating film being formed on a surface of the base metal steel sheet, wherein: a content of Zn in the composite coating film is 10 mg/m2 or more per side; and the product of an amount of oxygen in the base metal steel sheet and a sheet thickness of the base metal steel sheet is 50 ppm·mm or less.
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公开(公告)号:US20220119958A1
公开(公告)日:2022-04-21
申请号:US17422401
申请日:2020-01-16
Applicant: NIPPON STEEL CORPORATION
Inventor: Hiroyasu FUJII , Seiki TAKEBAYASHI , Yoshiyuki USHIGAMI , Takashi KATAOKA , Shunsuke OKUMURA
Abstract: This grain-oriented electrical steel sheet includes a steel sheet, an insulation coating disposed on the steel sheet, and a spinel present at a part on the steel sheet at an interface between the steel sheet and the insulation coating by being fitted into the insulation coating, in which an amount of the spinel is 5 to 50 mg/m2 per unit area of a surface of the steel sheet.
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公开(公告)号:US20220025228A1
公开(公告)日:2022-01-27
申请号:US17296583
申请日:2019-12-17
Applicant: NIPPON STEEL CORPORATION
Inventor: Shinsuke TAKATANI , Hiroyasu FUJII , Kazutoshi TAKEDA
IPC: C09J163/00 , B32B7/12 , B32B15/01 , C09J151/08 , C09J11/06 , C09J133/12 , H02K1/12 , H02K15/02
Abstract: Provided is an electric motor using a laminated core in which punched electrical steel sheets are adhered to each other with a high adhesion strength. The laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is disposed between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein all sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered to each other by the adhesion parts, wherein the adhesion parts are provided at a plurality of positions between the electrical steel sheets, and wherein the adhesion part is a layer made of an adhesive containing any one or both of an acrylic resin and an epoxy resin and having an SP value of 7.8 to 10.7 (cal/cm3)1/2.
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公开(公告)号:US20210388459A1
公开(公告)日:2021-12-16
申请号:US17422618
申请日:2020-01-16
Applicant: NIPPON STEEL CORPORATION
Inventor: Yoshiyuki USHIGAMI , Shuichi NAKAMURA , Hiroyasu FUJII
IPC: C21D9/46 , C22C38/34 , C22C38/32 , C22C38/28 , C22C38/26 , C22C38/24 , C22C38/22 , C22C38/20 , C22C38/06 , C22C38/04 , C22C38/00 , C21D8/12 , C21D8/00 , C21D6/00 , C21D3/04 , C23C8/26 , C23C8/02 , C23C8/80 , H01F1/147
Abstract: A method for manufacturing a grain-oriented electrical steel sheet includes: a silicon steel material production process of producing a silicon steel material; a hot rolling process of obtaining a hot rolled sheet by subjecting the silicon steel material to hot rolling; a cold rolling process of obtaining a steel sheet having a final sheet thickness by subjecting the hot rolled sheet to a single cold rolling process or to multiple cold rolling processes having intermediate annealing performed between cold rolling processes; a decarburization annealing process of subjecting the steel sheet to decarburization annealing using a decarburization annealing furnace including a heating area and a soaking area; and a final annealing process of applying an annealing separator having alumina as a main component to the steel sheet and subjecting the steel sheet to final annealing, wherein, in the decarburization annealing process, when X represents the Cr content of the silicon steel material in terms of mass %, an oxidation degree P1 of an atmosphere gas in the heating area satisfies the following Expression 1 and an oxidation degree P2 of an atmosphere gas in the soaking area satisfies the following Expression 2: 0.18X−0.008≤P1≤0.25X+0.15≤0.20 (Expression 1); and 0.01≤P2≤0.15 (Expression 2).
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公开(公告)号:US20250109452A1
公开(公告)日:2025-04-03
申请号:US18978989
申请日:2024-12-12
Applicant: NIPPON STEEL CORPORATION
Inventor: Shuichi YAMAZAKI , Shinsuke TAKATANI , Hiroyasu FUJII , Kazutoshi TAKEDA
Abstract: A coating liquid for forming an insulation coating for grain-oriented electrical steel sheets, which contains boric acid and hydrated silicate particles containing aluminum, a method for producing a grain-oriented electrical steel sheet comprising applying the coating liquid to a grain-oriented electrical steel sheet after final annealing, and then performing a baking treatment, and a grain-oriented electrical steel sheet.
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公开(公告)号:US20240379265A1
公开(公告)日:2024-11-14
申请号:US18688684
申请日:2022-09-02
Applicant: NIPPON STEEL CORPORATION
Inventor: Kazutoshi TAKEDA , Minako FUKUCHI , Yoshiaki NATORI , Hiroyasu FUJII , Shinsuke TAKATANI
Abstract: A non-oriented electrical steel sheet 1 of the present embodiment is provided with a base metal steel sheet 10 and an insulating coating film 20 formed on the surface of the base metal steel sheet 10. The insulating coating film 20 contains metal phosphate, organic resin, and nitrite. The insulating coating film 20 has a nitrogen content of 0.05-5.00% by mass.
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