Method and system for variable heat sources for composite fiber placement

    公开(公告)号:US10328639B2

    公开(公告)日:2019-06-25

    申请号:US15017104

    申请日:2016-02-05

    Abstract: An automated fiber placement (AFP) system includes a tool head with a compaction roller and a first variable heat source. The compaction roller is configured to receive at least one of a fiber and a plurality of fibers formed as a laydown tape, and is controlled to apply the laydown tape to a workpiece at a predetermined speed and direction. The first variable heat source is configured to apply a first amount of heat to the laydown tape. The first amount of heat applied is related to the predetermined speed. The AFP system further includes a second variable heat source configured to apply a second amount of heat to the workpiece. The second amount of heat applied is related to at least one of: a position on the workpiece, a thickness of the workpiece at that position, and a separation distance between the second variable heat source and the workpiece.

    APPARATUS AND SYSTEM FOR COMPOSITE FAN BLADE WITH FUSED METAL LEAD EDGE

    公开(公告)号:US20170321714A1

    公开(公告)日:2017-11-09

    申请号:US15148631

    申请日:2016-05-06

    Abstract: A metal leading edge includes a nose positioned along the leading edge of a fan blade airfoil body. The metal leading edge also includes a first edge extending axially aftward from the nose along a pressure side of the fan blade airfoil body. The metal leading edge further includes a second edge extending axially aftward from the nose along a suction side of the fan blade airfoil body. The first edge and the second edge forming a notch at the conjunction of the first edge, the second edge, and the nose. The metal leading edge also includes a nose length extending from a nose tip to the notch. The nose length at a first radial location is different from the nose length at a second radial location.

    Attachment of composite article
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    发明授权

    公开(公告)号:US09797257B2

    公开(公告)日:2017-10-24

    申请号:US13709651

    申请日:2012-12-10

    Abstract: A composite article including composite component mounted on a spar including a shank extending heightwise from below component base up into composite component. Tab at an upper end of shank substantially or fully embedded in the composite component and at least one ply surface pattern of the composite component contacting and generally conforming to at least one spar surface pattern on the tab.Spar surface pattern may include spaced apart spar surface protrusions with spar surface spaces therebetween and spar surface protrusions extending outwardly from spar and disposed between tows in ply surface pattern. Tows may be layed up in spar surface spaces. Spar surface pattern may include continuous or segmented spaced spar surface protrusions and spar surface spaces therebetween with tows in ply surface pattern disposed in spar surface spaces. The composite article may be a composite blade or vane including a composite airfoil.

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