公开(公告)号：US11699733B2

公开(公告)日：2023-07-11

申请号：US17397099

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Ting Chung ,  Ching-Wei Tsai ,  Kuan-Lun Cheng

IPC: H01L29/423 ,  H01L29/66 ,  H01L27/088 ,  H01L29/78 ,  H01L21/8234

CPC classification number: H01L29/42392 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/66439 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785

Abstract: A semiconductor device and a method of forming the same are provided. The semiconductor device includes a first gate-all-around (GAA) transistor over a first region of a substrate and a second GAA transistor over a second region of the substrate. The first GAA transistor includes a plurality of first channel members stacked along a first direction vertical to a top surface of the substrate and a first gate structure over the plurality of first channel members. The second GAA transistor includes a plurality of second channel members stacked along a second direction parallel to the top surface of the substrate and a second gate structure over the plurality of second channel members. The plurality of first channel members and the plurality of second channel members comprise a semiconductor material having a first crystal plane and a second crystal plane different from the first crystal plane. The first direction is normal to the first crystal plane and the second direction is normal to the second crystal plane.

公开(公告)号：US11664451B2

公开(公告)日：2023-05-30

申请号：US17216241

申请日：2021-03-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kai-Chieh Yang ,  Li-Yang Chuang ,  Pei-Yu Wang ,  Wei Ju Lee ,  Ching-Wei Tsai ,  Kuan-Lun Cheng

IPC: H01L29/78 ,  H01L29/08 ,  H01L27/092 ,  H01L21/8238

CPC classification number: H01L29/7843 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823864 ,  H01L27/0924 ,  H01L29/0847

Abstract: A semiconductor device and a method of forming the same are provided. A semiconductor device according to an embodiment includes a P-type field effect transistor (PFET) and an N-type field effect transistor (NFET). The PFET includes a first gate structure formed over a substrate, a first spacer disposed on a sidewall of the first gate structure, and an unstrained spacer disposed on a sidewall of the first spacer. The NET includes a second gate structure formed over the substrate, the first spacer disposed on a sidewall of the second gate structure, and a strained spacer disposed on a sidewall of the first spacer.

公开(公告)号：US20230113266A1

公开(公告)日：2023-04-13

申请号：US18053236

申请日：2022-11-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Ching-Wei Tsai ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L21/308 ,  H01L27/12 ,  H01L21/84 ,  H01L21/762 ,  H01L21/02 ,  H01L21/306 ,  H01L21/311 ,  H01L21/8238 ,  H01L29/06 ,  H01L29/66

Abstract: A method includes etching a hybrid substrate to form a recess extending into the hybrid substrate. The hybrid substrate includes a first semiconductor layer having a first surface orientation, a dielectric layer over the first semiconductor layer, and a second semiconductor layer having a second surface orientation different from the first surface orientation. After the etching, a top surface of the first semiconductor layer is exposed to the recess. A spacer is formed on a sidewall of the recess. The spacer contacts a sidewall of the dielectric layer and a sidewall of the second semiconductor layer. An epitaxy is performed to grow an epitaxy semiconductor region from the first semiconductor layer. The spacer is removed.

公开(公告)号：US11621323B2

公开(公告)日：2023-04-04

申请号：US17135623

申请日：2020-12-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Ching ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/06 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/8238 ,  H01L29/08 ,  H01L29/66 ,  H01L29/49 ,  H01L29/51

Abstract: A semiconductor device includes a substrate, an isolation feature over the substrate, a first device fin protruding from the substrate and through the isolation feature, and a second device fin protruding from the substrate and through the isolation feature. The semiconductor device also includes a dielectric fin disposed between the first and second device fins and a metal gate stack engaging the first and second device fins. The dielectric fin separates the metal gate stack into first and second segments and provides electrical isolation between the first and second segments. A portion of the isolation feature is directly under a bottom surface of the dielectric fin.

公开(公告)号：US11588050B2

公开(公告)日：2023-02-21

申请号：US17112293

申请日：2020-12-04

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Huan-Chieh Su ,  Lin-Yu Huang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/76 ,  H01L29/78 ,  H01L29/66 ,  H01L29/08 ,  H01L21/02

Abstract: A semiconductor structure and a method of forming the same are provided. In an embodiment, a semiconductor structure includes an epitaxial source feature and an epitaxial drain feature, a vertical stack of channel members disposed over a backside dielectric layer, the vertical stack of channel members extending between the epitaxial source feature and the epitaxial drain feature along a direction, a gate structure wrapping around each of the vertical stack of channel members, and a backside source contact disposed in the backside dielectric layer. The backside source contact includes a top portion adjacent the epitaxial source feature and a bottom portion away from the epitaxial source feature. The top portion and the bottom portion includes a step width change along the direction.

公开(公告)号：US11581436B2

公开(公告)日：2023-02-14

申请号：US17113821

申请日：2020-12-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chi-Hsing Hsu ,  Ching-Wei Tsai ,  Kuan-Lun Cheng ,  Chih-Hao Wang ,  Sai-Hooi Yeong

IPC: H01L29/78 ,  H01L29/66 ,  H01L27/088 ,  H01L29/06

Abstract: A semiconductor device includes a substrate. The semiconductor device includes a dielectric layer disposed over a portion of the substrate. The semiconductor device includes a diffusion blocking layer disposed over the dielectric layer. The diffusion blocking layer and the dielectric layer have different material compositions. The semiconductor device includes a ferroelectric layer disposed over the diffusion blocking layer.

公开(公告)号：US11532735B2

公开(公告)日：2022-12-20

申请号：US16890803

申请日：2020-06-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L27/092 ,  H01L29/06 ,  H01L29/08 ,  H01L21/8238 ,  H01L21/02 ,  H01L29/165 ,  H01L29/417 ,  H01L29/161 ,  H01L29/78

Abstract: Semiconductor structures including active fin structures, dummy fin structures, epitaxy layers, a Ge containing oxide layer and methods of manufacture thereof are described. By implementing the Ge containing oxide layer on the surface of the epitaxy layers formed on the source/drain regions of some of the FinFET devices, a self-aligned epitaxy process is enabled. By implementing dummy fin structures and a self-aligned etch, both the epitaxy layers and metal gate structures from adjacent FinFET devices are isolated in a self-aligned manner.

公开(公告)号：US11532715B2

公开(公告)日：2022-12-20

申请号：US17397596

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ching-Wei Tsai ,  Yi-Bo Liao ,  Cheng-Ting Chung ,  Yu-Xuan Huang ,  Kuan-Lun Cheng

IPC: H01L29/417 ,  H01L29/45 ,  H01L29/40 ,  H01L29/66 ,  H01L29/78 ,  H01L29/423

Abstract: A semiconductor device includes a first source/drain region and a second source/drain region disposed on opposite sides of a plurality of conductive layers. A dielectric layer overlies the first source/drain region, the second source/drain region, and the plurality of conductive layers. An electrical contact extends through the dielectric layer and the first source/drain region, where a first surface of the electrical contact is a surface of the electrical contact that is closest to the substrate, a first surface of the plurality of conductive layers is a surface of the plurality of conductive layers that is closest to the substrate, and the first surface of the electrical contact is closer to the substrate than the first surface of the plurality of conductive layers.

公开(公告)号：US20220367462A1

公开(公告)日：2022-11-17

申请号：US17872907

申请日：2022-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L27/092 ,  H01L29/78 ,  H01L21/8234 ,  H01L29/66

Abstract: The present disclosure provides a semiconductor structure that includes a substrate having a frontside and a backside; an active region extruded from the substrate and surrounded by an isolation feature; a gate stack formed on the front side of the substrate and disposed on the active region; a first and a second source/drain (S/D) feature formed on the active region and interposed by the gate stack; a frontside contact feature disposed on a top surface of the first S/D feature; a backside contact feature disposed on and electrically connected to a bottom surface of the second S/D feature; and a semiconductor layer disposed on a bottom surface of the first S/D feature with a first thickness and a bottom surface of the gate stack with a second thickness being greater than the first thickness.

公开(公告)号：US11502183B2

公开(公告)日：2022-11-15

申请号：US17107374

申请日：2020-11-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chien Ning Yao ,  Bo-Feng Young ,  Sai-Hooi Yeong ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/49 ,  H01L29/06 ,  H01L29/423 ,  H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L21/764 ,  H01L29/66

Abstract: A semiconductor structure includes a stack of semiconductor layers disposed over a substrate, a metal gate stack having a top portion disposed over the stack of semiconductor layers and a bottom portion interleaved with the stack of semiconductor layers, an inner spacer disposed on sidewalls of the bottom portion of the metal gate stack, an air gap enclosed in the inner spacer, and an epitaxial source/drain (S/D) feature disposed over the inner spacer and adjacent to the metal gate stack.