Abstract:
Disclosed is an accumulator comprising: a pressure vessel; an elastic bellows in which a compressed gas is sealed, an end of the bellows being fixed to an interior of the pressure vessel; a flow path having an opening communicating with the interior and an exterior of the pressure vessel; a valve connected to a movable end of the bellows to operatively close the opening according to elastic motion of the bellows; and a hydraulic chamber partitioned from a gas chamber formed in an interior of the bellows containing the compressed gas. The valve comprises an upper surface which can cover the opening, and plural circular protrusions which surround the entire circumference of the opening and can closely contact the circumference of the opening.
Abstract:
A welding material in positioned in electrically conductive relation between exterior surface portions of first and second weldable members, such as hydroformed tubes, at a location where the first and second weldable members are to be joined. A welding device comprises first and second electrodes or conductive ends that extend along substantially the entire extent of first sides of the first and second weldable members, respectively. The first and second conductive ends include first and second concave recesses, which nest with the first and second weldable members, respectively. Electrical current is applied across the first and second weldable members by the nesting first and second conductive ends such that the applied current melts the welding material and thereby welds the exterior surface portions to one another. The welding device can be mounted on a robotic mechanism, which can move the welding device between first and second welding positions.
Abstract:
A projection coined onto a metal sheet, preferably an aluminum sheet, for projection welding the sheet to an adjacent metal sheet. The projection has a thickness greater than the thickness of the sheet on which it is formed. The wall of the projection surrounds a first recess and a second recess is formed in a side of the sheet opposite the projection from which the metal cold flows to form the projection. A welding gun assembly having an improved low interia, fast response to the collapse of the projection welding the sheet having the projection to the adjacent sheet.
Abstract:
When a projection nut is brought into an intended position, in order that welding may be completed with the nut kept at accurate posture and the nut fed in correct position, a recess (21) is formed at the leading end of a feed rod (20), the feed rod (20) is moved back in a direction almost orthogonal to the axial line of an electrode, and when the feed rod (20) is stopped, a guide pin (13) of an electrode (11) gets into a screw hole (26) of a projection nut (25), and then the feed rod (20) is restored to determine the position of the nut (25), then the other electrode (19) advances to complete the welding.
Abstract:
A method for manufacturing a guide pin is disclosed, which comprises maching a metal substrate core; and depositing an insulative ceramic coating by the Bernex chemical vapor deposition process, wherein the Rockwell C hardness of the metal core is greater than or equal to about 45, and the surface roughness value of the as-deposited coating are Ra less than or equal to about 35 microinches and Rmax less than or equal to about 250 microinches.
Abstract:
A method for forming a projection for projection welding includes the steps of: bending a workpiece such that a first end side portion located on one side of the bent portion is perpendicular to a second portion that is located on the opposite side of the bent portion, and pressing the workpiece between a punch and a V-shaped groove of a die. The pressing of the workpiece causes the first portion to the further bent toward the second portion until the inboard surface of the first portion is brought into contact with the second portion. During the pressing step, the outboard surface of the first portion is brought into contact with one surface of the groove while an end surface of the first portion is brought into contact with a second surface of the groove, with the thicknesses of the first portion and the second portion of the workpiece being plastically changed.
Abstract:
The invention provides a tack gripper for a tack welding gun wherein the tack gripper is U-shaped in design. The tack gripper has two arms connected by a base. At least one arm of the tack gripper is resilient in design. The arms have a bent back portion at their free end. The portion is arranged between the respective arms. The portions contain holes in which the catch knobs formed on the workpiece to be welded can engage.
Abstract:
An apparatus and method for welding a bracket to a tube are disclosed. A bracket having a semi-cylindrical portion with an inner surface and a radially inward projection extending from the inner surface is positioned adjacent to a tube with the semi-cylindrical portion of the bracket coaxially nested about the tube and with the radially inward projection engaging the tube at a faying surface. A resistance welding apparatus having a controller, an actuator, and a power supply is then provided. The power supply is coupled to the bracket and the tube through respective electrodes. A transducer cooperates with the electrodes to provide an output indicative of the position of the electrodes. A controller cooperates with the transducer and the power supply wherein the controller regulates the power output of the power supply as a function of the displacement between the electrodes to ensure that the bracket is properly welded to the tube. A tube and bracket assembly welded in accordance with the above described apparatus and method is also disclosed.
Abstract:
Two pieces of steel strip are welded together by a method employing projection resistance welding. A portion of one strip is formed with a series of aligned projections and arranged in superimposed relation with a portion of the other strip. The superimposed portions are moved through a welding zone located between upper and lower electrodes, typically a pair of rotatable welding wheels, through which a continuous electrical current flows. As the projections move into and through the welding zone, they are heated, flattened, melted and welded to the other of the two superimposed portions. The projections may be in the form of a continuous, elongated ridge (when the steel strips are uncoated) or in the form of spaced apart dimples (when the steel strips are coated or uncoated).
Abstract:
An electrode for a projection welding machine having a parts receiving hole is characterized in that a heat insulating element of magnetic material extending to the inlet side of the receiving hole is connected to a magnet disposed in the receiving hole and that the magnet itself is positioned adjacent a cooling hole.