公开(公告)号：US06237214B1

公开(公告)日：2001-05-29

申请号：US09129146

申请日：1998-08-05

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: H02K1502

CPC classification number: H02K15/024 ,  B21D28/22 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/5138 ,  Y10T29/53143 ,  Y10T29/5317 ,  Y10T428/24322

Abstract: Progressive die assembly for forming a centrally interlocked stack of laminations for rotors, the stack of laminations having a central stack axis. The die assembly includes a punch which forms a centrally located, circular indentation in each lamination, the indentations each having a cental axis which is substantially coaxial with the stack axis. The indentation provides corresponding projections and depressions in the laminas which may be interlocked by engaging adjacent depressions and projections. The station of the die assembly which includes the punch for forming the indentation may also include a counterforce which is applied when punching the indentation so that the stock material is relatively flat. The die assembly also includes a rotating and stacking station in which the laminations are blanked, then rotated, and finally stacked together to form a lamination stack.

Abstract translation: 用于形成用于转子的中心互锁的叠片堆叠的逐行模具组件，所述叠片堆叠具有中心堆叠轴线。 模具组件包括在每个层压中形成中心定位的圆形凹陷的冲头，每个凹部具有基本上与堆叠轴线同轴的中心轴线。 压痕在层叠中提供相应的凹凸，其可以通过接合相邻的凹陷和突起而互锁。 包括用于形成凹口的冲头的模具组件的工位也可以包括在冲压压痕时施加的反作用力，使得原料相对平坦。 模具组件还包括旋转和堆叠台，其中叠片被冲裁，然后旋转，并且最后堆叠在一起以形成叠片。

公开(公告)号：US06211587B1

公开(公告)日：2001-04-03

申请号：US09437261

申请日：1999-11-10

Applicant: Yuji Enomoto ,  Yukinori Taneda ,  Noriaki Yamamoto ,  Suetaro Shibukawa ,  Masaharu Senoh ,  Fumio Tajima

Inventor： Yuji Enomoto ,  Yukinori Taneda ,  Noriaki Yamamoto ,  Suetaro Shibukawa ,  Masaharu Senoh ,  Fumio Tajima

IPC: H02K900

CPC classification number: H02K5/20 ,  H02K1/185 ,  H02K5/04 ,  H02K5/15 ,  H02K5/18 ,  H02K2201/09

Abstract: For achieving small-sizing and high efficiency by improving heat radiation of coils, and further for simple-construction to be easily disassembled, thereby being environment-friendly from a view point of recycling, an electric rotating machine comprising: a stator 1a being constructed by inserting coils 10a into slots 11 of a stator core 2a; an outer frame 4 being divided into a plurality thereof, so as to cover periphery of the stator core of said stator; a pair of bearing holder portions 6a and 6b, each having a fitting portion 35a or 35b to be fitted into an inner diameter reference surface 25a at both end portions of said stator and being provided with a bearing 8a or 8b at an axial center portion thereof, and being attached at both sides of said stator core so as to cover coil end portions dropping out at both sides of said stator; a squeezing mechanism (30, 32a, 32b, 6a, 6b) fixing the outer frame at an outer periphery of the stator core, by a wedge function between each of the bearing holder portions and the outer frame due to a squeezing function of attaching the each of said pair of bearing holder portions at both sides of said stator core; and a rotor 3 being formed with an escaping portion for escaping from an outer diameter of a portion opposing to a fitting portion of each of said bearing holder portion, rotatably positioned within said stator core.

Abstract translation: 为了通过改善线圈的热辐射来实现小尺寸和高效率，并且进一步简单结构易于拆卸，从再循环的角度来看是环保的，旋转电机包括：定子1a，由 将线圈10a插入定子铁芯2a的槽11中; 外框架4被分成多个，以覆盖所述定子的定子芯的周围; 一对轴承座部分6a和6b，每个轴承保持器部分6a和6b均具有装配部分35a或35b，该装配部分35a或35b装配在所述定子的两个端部处的内径基准表面25a中，并且在轴向中心部分设有轴承8a或8b 并且安装在所述定子铁芯的两侧，以覆盖在所述定子的两侧掉落的线圈端部; 通过在每个轴承保持器部分和外框架之间的楔形功能，由于挤压机构（30,32a，32b，6a，6b）的紧固功能，将外框固定在定子芯的外周， 所述定子铁芯两侧的所述一对轴承保持器部分中的每一个; 以及转子3，该转子3形成有可旋转地定位在所述定子铁芯内的与所述轴承保持器部分的每一个的配合部相对的部分的外径的逸出部分。

公开(公告)号：US06195875B1

公开(公告)日：2001-03-06

申请号：US09416449

申请日：1999-10-12

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: H02K1500

CPC classification number: H02K15/024 ,  B21D28/02 ,  B21D28/10 ,  B21D28/22 ,  B21D28/246 ,  B21D35/00 ,  H02K2201/09 ,  Y10T29/49012 ,  Y10T29/53143

Abstract: A method of manufacturing an elongate stack of interlocked laminae in a die assembly. The method includes the steps of stamping a first lamina having generally opposed first and second edges in the strip stock material, stamping at least one first interlock means for engaging another lamina in the first lamina, separating the first lamina from the strip stock material, placing the first lamina into the choke passageway, the first and second edges of the first lamina frictionally engaging the choke passageway, stamping a second lamina having first and second elongate edges in the strip stock material, stamping at least one second interlock means for engaging another lamina in the second lamina, at least partially engaging the first and second interlocking means, separating the second lamina from the strip stock material, placing the second lamina into the choke passageway, and frictionally engaging the choke passageway along the first and second elongate edges of only one of the first and second laminae.

Abstract translation: 在模具组件中制造互锁薄片的细长叠层的方法。 该方法包括以下步骤：在条带材料中冲压具有大致相对的第一和第二边缘的第一层板，冲压至少一个用于接合第一层板中的另一层板的第一互锁装置，将第一层板与带材原料分离， 所述第一层板进入所述扼流圈通道中，所述第一层板的第一和第二边缘摩擦地接合所述扼流圈通道，冲压在所述带材料材料中具有第一和第二细长边缘的第二层板，冲压至少一个第二互锁装置， 在所述第二层板中，至少部分地接合所述第一和第二互锁装置，将所述第二层板与所述带材料分离，将所述第二层板放置到所述阻塞通道中，以及仅沿着所述第一和第二细长边缘摩擦地接合所述阻塞通道 第一和第二层之一。

公开(公告)号：US6043583A

公开(公告)日：2000-03-28

申请号：US148329

申请日：1998-09-04

Applicant: Souichi Kurosawa ,  Atsunori Matsuda

Inventor： Souichi Kurosawa ,  Atsunori Matsuda

IPC: H02K1/18 ,  H02K1/14 ,  H02K1/12

CPC classification number: H02K1/146 ,  H02K2201/09

Abstract: A motor structure having a laminated stack made of soft magnetic plates, a plurality of laminated constituting stator magnetic pole portions and a yoke portion, between each plate is an insulative bonding material, so that the plates are insulated from, and kept in tight contact with, each other. A synthetic resin layer surrounds and tightly binds the lamination stack.

Abstract translation: 在每个板之间具有由软磁板，多个层压构成定子磁极部分和轭部分组成的叠层叠层的电动机结构是绝缘接合材料，使得板与绝缘体绝缘，并与其保持紧密接触 ， 彼此。 合成树脂层包围并紧密地结合层压叠层。

公开(公告)号：US5939810A

公开(公告)日：1999-08-17

申请号：US45650

申请日：1998-03-20

Applicant: Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

Inventor： Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

IPC: H02K1/27 ,  H02K15/03 ,  H02K21/12 ,  H02K21/14

CPC classification number: H02K1/2773 ,  H02K15/03 ,  H02K2201/09

Abstract: A rotor (10) includes a plurality of permanent magnets (14) disposed around a shaft (12) at generally equal intervals, and a plurality of laminated core members (16) disposed between the permanent magnets (14) so as to form magnetic poles. The laminated core members (16) are formed by stacking a plurality of core-laminations (26) made of magnetic materials and an integral core-lamination, and joining them to each other. The integral core-lamination includes a plurality of core-lamination sections each having a shape the same as that of the core-lamination (26), and connecting portions (46) for connecting adjacent core-lamination sections with each other. When the large number of core-laminations (26) and the integral core-lamination are integrally joined by a press-fitting process, the laminated core members (16) are connected with each other in such a relative arrangement of a finished assembly that a space for locating the permanent magnet (14) is defined between the adjacent laminated core members (16), and thus an integral laminated rotor core (48) is formed.

Abstract translation: 转子（10）包括以大致相等的间隔设置在轴（12）周围的多个永磁体（14），以及设置在永磁体（14）之间的多个层叠铁芯构件（16），以形成磁极 。 层叠铁心构件（16）通过堆叠由磁性材料制成的多个铁芯叠片（26）和整体铁心层叠形成，并将它们彼此接合。 一体型芯层压件包括多个芯层叠部分，每个芯层压部分具有与芯 - 层压（26）的形状相同的形状，以及用于将相邻的芯层压部分彼此连接的连接部分（46）。 当通过压入工艺将大量的芯 - 叠片（26）和整体芯 - 层压体一体地接合时，层叠的芯构件（16）以成品组件的相对布置彼此连接， 在相邻的层叠铁心构件（16）之间限定用于定位永磁体（14）的空间，从而形成一体的层叠转子芯（48）。

公开(公告)号：US5937503A

公开(公告)日：1999-08-17

申请号：US996062

申请日：1997-12-22

Applicant: Harry J. Walters

Inventor： Harry J. Walters

IPC: H02K1/12 ,  H02K1/16 ,  H02K15/02

CPC classification number: H02K15/024 ,  H02K1/12 ,  H02K1/16 ,  H02K15/02 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49078 ,  Y10T29/5138 ,  Y10T29/5142 ,  Y10T29/53022 ,  Y10T29/53143

Abstract: An apparatus and method for manufacturing laminated parts from a plurality of laminas, in which the laminas for forming the laminated parts are blanked from strip stock material. The laminas and are then cut and stacked to form the laminated part. The apparatus includes a measuring device, such as a linear variable differential transducer, for measuring the thickness of successive sections of the strip stock at a first location of each section. The measuring device also measures the thickness of the strip stock sections at a second location of each section. A controller, such as a computer or a programmable logic controller, receives the thickness values at the first location and second location of the strip stock sections from the measuring device and computes a value of a difference therebetween. The controller also computes a running sum of the difference values for the strip stock sections and compares the difference values sum to a predetermined value. A punching device, such as one or more front and rear slide operated punches, is also included which is activated by the controller to provide a protuberance at selected locations upon the strip stock sections when the sum of the difference values determined by the controller equals or exceeds the predetermined value. Respective air valves and cylinders may operatively connect to each punch to cause the punch to impart a protuberance upon receipt of an appropriate signal from the controller. The protuberance has a depth approximately equal to the predetermined value.

Abstract translation: 用于从多个薄片制造层压部件的装置和方法，其中用于形成层压部件的薄片由带材料材料冲裁。 然后切片并层叠以形成层压部件。 该装置包括诸如线性可变差分换能器的测量装置，用于在每个部分的第一位置处测量带状原料的连续部分的厚度。 测量装置还测量每个部分的第二位置处的带材部分的厚度。 诸如计算机或可编程逻辑控制器的控制器从测量装置接收条带存储部分的第一位置和第二位置处的厚度值，并计算它们之间的差值。 控制器还计算条带存储部分的差值的运行总和并将差值和与预定值进行比较。 还包括冲压装置，例如一个或多个前后滑动操作的冲头，其由控制器激活，以在由控制器确定的差值的总和等于或等于或在 超过预定值。 各个空气阀和气缸可以可操作地连接到每个冲头，以在接收到来自控制器的适当信号时使冲头赋予凸起。 突起的深度大致等于预定值。

公开(公告)号：US5859486A

公开(公告)日：1999-01-12

申请号：US333142

申请日：1994-11-01

Applicant: Yuji Nakahara ,  Ken-ichi Azuma ,  Masaru Matsumoto ,  Youichi Fujita ,  Satoru Akutsu ,  Akira Hashimoto ,  Yasunori Takai ,  Tadashi Hasegawa ,  Hiroshi Miyazaki ,  Junji Kawada

Inventor： Yuji Nakahara ,  Ken-ichi Azuma ,  Masaru Matsumoto ,  Youichi Fujita ,  Satoru Akutsu ,  Akira Hashimoto ,  Yasunori Takai ,  Tadashi Hasegawa ,  Hiroshi Miyazaki ,  Junji Kawada

IPC: H02K1/14 ,  H02K1/18 ,  H02K3/18 ,  H02K3/28 ,  H02K3/50 ,  H02K3/52 ,  H02K5/22 ,  H02K7/14 ,  H02K15/02 ,  H02K15/095 ,  H02K21/14 ,  H02K21/22 ,  H02K29/00 ,  H02K7/17 ,  H02K1/06 ,  G11B5/16

CPC classification number: H02K29/03 ,  H02K1/14 ,  H02K1/146 ,  H02K1/148 ,  H02K1/185 ,  H02K11/40 ,  H02K15/022 ,  H02K15/095 ,  H02K21/14 ,  H02K3/522 ,  H02K3/524 ,  H02K21/22 ,  H02K2201/06 ,  H02K2201/09 ,  H02K2201/15 ,  H02K2203/03 ,  H02K2203/06 ,  H02K2203/12 ,  H02K2211/03 ,  H02K3/18 ,  H02K3/28 ,  H02K5/225 ,  H02K7/14 ,  Y10T29/49009 ,  Y10T29/49073 ,  Y10T29/49078

Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.

公开(公告)号：US5786650A

公开(公告)日：1998-07-28

申请号：US873879

申请日：1997-06-11

Applicant: Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

Inventor： Hiroyuki Uchida ,  Takashi Okamoto ,  Hidetoshi Uematsu

IPC: H02K1/27 ,  H02K15/03 ,  H02K21/12 ,  H02K21/14

CPC classification number: H02K1/2773 ,  H02K15/03 ,  H02K2201/09

Abstract: A rotor (10) includes a plurality of permanent magnets (14) disposed substantially equidistantly round a shaft (12) and a plurality of laminated core members (16) each being disposed between the permanent magnets (14) and forming a magnetic pole. The laminated core embers (16) are formed by laminating and bonding a large number of thin magnetic plate cores (26) and integral type thin cores. The integral type thin core (26) includes a plurality of thin core portions having the same shape and connecting portions (46) for connecting mutually the adjacent thin core portions. When a large number of thin cores (26) and integral type thin cores are integrally joined by a press work, each laminated core member (16) is mutually interconnected between the adjacent laminated core members (16) with a relative arrangement at the time of completion of assembly having installation spaces of permanent magnets (14), and an integrated type laminate rotor core (48) is formed.

Abstract translation: 转子（10）包括基本上等距离地设置在轴（12）周围的多个永久磁铁（14）和多个叠置的铁芯构件（16），每个叠置的铁芯构件（16）都设置在永磁体（14）之间并形成磁极。 通过层叠和粘合大量薄磁性板芯（26）和整体式薄芯来形成层压芯坯（16）。 整体型薄芯（26）包括具有相同形状的多个薄芯部分和用于连接相邻的薄芯部分的连接部分（46）。 当大量薄芯（26）和整体式薄芯通过冲压加工而整体连接时，每个层叠芯构件（16）在相邻层叠铁芯构件（16）之间以相对的布置相互互连 形成具有永磁体（14）的安装空间的组装和一体型的层叠转子芯（48）。

公开(公告)号：US5448119A

公开(公告)日：1995-09-05

申请号：US095277

申请日：1993-07-21

Applicant: Hisashi Kono ,  Kenichi Yamazaki ,  Tsuyoshi Miyawaki

Inventor： Hisashi Kono ,  Kenichi Yamazaki ,  Tsuyoshi Miyawaki

IPC: G11B19/20 ,  H02K1/14 ,  H02K3/28 ,  H02K5/04 ,  H02K5/173 ,  H02K7/14 ,  H02K21/22 ,  H02K29/03 ,  H02K1/06 ,  H02K5/24 ,  H02K7/08

CPC classification number: G11B19/2009 ,  F16C33/32 ,  F16C35/06 ,  H02K1/146 ,  H02K21/22 ,  H02K29/03 ,  H02K5/1735 ,  H02K5/1737 ,  H02K7/14 ,  H02K2201/09 ,  H02K3/28 ,  H02K5/04

Abstract: A spindle motor comprising a bracket, a shaft member secured to the bracket, a rotor rotatively supported by the shaft member while interposing bearings a rotor magnet fastened to the rotor and a stator disposed to confront the rotor magnet, wherein the rotor has a hub portion, to which a recording disk is fastened, and a rotor portion, to which the rotor magnet is fastened, the hub portion and the rotor portion being made to be interchangeable. The hub portion has a plurality of female screw holes for fastening the retaining cap, the number of a plurality of the female screw holes being different from the number of ball members of the ball bearing by at least two.

Abstract translation: 一种主轴电动机，包括支架，固定到所述支架的轴构件，由所述轴构件旋转地支撑的转子，同时插入固定在所述转子上的转子磁体的轴承和设置成面对所述转子磁体的定子，其中，所述转子具有毂部 并且固定有记录盘的转子部分和转子磁体被紧固到其上的转子部分，使毂部和转子部分可互换。 毂部具有多个用于紧固保持盖的阴螺纹孔，多个阴螺纹孔的数量与滚珠轴承的球形件的数量不同至少两个。

公开(公告)号：US5359763A

公开(公告)日：1994-11-01

申请号：US216303

申请日：1994-03-22

Applicant: Thomas R. Neuenschwander

Inventor： Thomas R. Neuenschwander

IPC: B21D28/22 ,  H02K15/02 ,  B23P19/00

CPC classification number: B21D28/22 ,  H02K15/024 ,  H02K2201/09 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/5197 ,  Y10T29/5317 ,  Y10T29/53187 ,  Y10T83/0457

Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

Abstract translation: 细长的薄条坯料被冲裁，以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站，层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转，或者围绕先前堆叠的层的堆叠轴线的半圈设置，以便补偿不均匀的条带厚度，以获得基本上均匀的高度的转子或定子。 或者，条带坯料的厚度在条带上的横向间隔的点处被测量，以确定条带中的交叉进给厚度变化，由此响应于将导致的厚度差异，堆叠的薄片自动提供围绕堆叠轴线的多个反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线，该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度，倾斜角度，标称层厚度和偏斜方向。