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公开(公告)号：US08813818B2
公开(公告)日：2014-08-26
申请号：US13630900
申请日：2012-09-28
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
CPC classification number: B22D17/2053 , B22D17/007 , B22D17/04 , B22D17/14 , B22D17/203 , B22D17/2038 , B22D17/2069 , B22D17/2236 , B22D17/28 , B22D17/32 , B22D25/06 , B22D27/15
Abstract: Various embodiments provide apparatus and methods for injection molding. In one embodiment, a constraining plunger may be configured in-line with an injection plunger to transfer a molten material from a melt zone and into a mold. The constraining and injection plungers are configured to constrain the molten material there-between while moving. The constrained molten material can be controlled to have an optimum surface area to volume ratio to provide minimized heat loss during the injection molding process. The system can be configured in a longitudinal direction (e.g., horizontally) for movement between the melt zone and mold along a longitudinal axis. A molded bulk amorphous object can be ejected from the mold.
Abstract translation: 各种实施例提供注射成型的装置和方法。 在一个实施例中，约束柱塞可以被配置成与注射柱塞成一直线，以将熔融材料从熔体区域转移到模具中。 约束和注射柱塞构造成在其间移动时约束熔融材料。 受约束的熔融材料可以被控制以具有最佳的表面积与体积比，以在注射成型过程中提供最小化的热损失。 该系统可以沿纵向方向（例如，水平方向）配置，用于沿着纵向轴线在熔体区域和模具之间移动。 模制的块状非晶物体可以从模具中排出。
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公开(公告)号：US08813813B2
公开(公告)日：2014-08-26
申请号：US13629936
申请日：2012-09-28
Applicant: Apple Inc.
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: F27B14/00
CPC classification number: F27B14/00 , B22D18/06 , F27B14/061
Abstract: Described herein is a method of melting a bulk metallic glass (BMG) feedstock, comprising: feeding the BMG feedstock into a crucible; melting a first portion of the BMG feedstock to form molten BMG, while maintaining a second portion of the BMG feedstock solid; wherein the second portion and the crucible hold the molten BMG.
Abstract translation: 本文描述的是熔化体金属玻璃（BMG）原料的方法，包括：将BMG原料进料到坩埚中; 熔化BMG原料的第一部分以形成熔融的BMG，同时保持BMG原料固体的第二部分; 其中第二部分和坩埚保持熔融的BMG。
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公开(公告)号：US09810482B2
公开(公告)日：2017-11-07
申请号：US14445531
申请日：2014-07-29
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: B22D17/20 , B22D17/10 , C22C45/00 , F27D11/06 , B22D25/06 , B22D27/04 , B22D27/20 , B22D41/01 , C22C45/10 , B22D18/06 , B22D37/00 , H05B6/36 , B22D17/04 , H05B6/44 , C22C45/02 , F27D3/00 , F27D3/14 , F27D11/12 , H05B6/06 , H05B6/30
CPC classification number: F27D11/06 , B22D17/04 , B22D17/10 , B22D17/2038 , B22D18/06 , B22D25/06 , B22D27/04 , B22D27/20 , B22D37/00 , B22D41/01 , C22C45/00 , C22C45/003 , C22C45/008 , C22C45/02 , C22C45/10 , F27D3/0025 , F27D3/14 , F27D11/12 , H05B6/067 , H05B6/30 , H05B6/36 , H05B6/367 , H05B6/44 , Y02P10/253
Abstract: Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.
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公开(公告)号：US09725796B2
公开(公告)日：2017-08-08
申请号：US13631098
申请日：2012-09-28
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: C23C8/06 , C22C45/00 , B22D25/06 , B22D27/00 , C22C1/00 , C22C33/00 , C22C45/02 , C22C45/10 , B22D17/00
CPC classification number: C22C45/00 , B22D17/00 , B22D25/06 , B22D27/006 , C22C1/002 , C22C33/003 , C22C45/001 , C22C45/003 , C22C45/02 , C22C45/10 , C23C8/06
Abstract: Exemplary embodiments described herein relate to methods and apparatus for forming a coating layer at least partially on surface of a BMG article formed of bulk solidifying amorphous alloys. In embodiments, the coating layer may be formed in situ during formation of a BMG article and/or post formation of a BMG article. The coating layer may provide the BMG article with surface hardness, wear resistance, surface activity, corrosion resistance, etc.
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15.发明授权Cold chamber die casting of amorphous alloys using cold crucible induction melting techniques 有权使用冷坩埚感应熔炼技术的非晶合金冷室压铸公开(公告)号：US09101977B2
公开(公告)日：2015-08-11
申请号：US14324705
申请日：2014-07-07
Applicant: Apple Inc.
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
Abstract: Various embodiments provide systems and methods for casting amorphous alloys. Exemplary casting system may include an insertable and rotatable vessel configured in a non-movable induction heating structure for melting amorphous alloys to form molten materials in the vessel. While the molten materials remain heated, the vessel may be rotated to pour the molten materials into a casting device for casting them into articles.
Abstract translation: 各种实施方案提供了用于铸造非晶合金的系统和方法。 示例性的铸造系统可以包括可插入和可旋转的容器，其构造成用于熔化无定形合金以在容器中形成熔融材料的不可移动的感应加热结构。 当熔融材料保持加热时，容器可以旋转以将熔融材料倒入铸造装置中以将它们投入到制品中。
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Patent Agency Ranking
公开(公告)号：US09004149B2
公开(公告)日：2015-04-14
申请号：US14198993
申请日：2014-03-06
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot Stratton , Joseph Poole , Matthew Scott , Christopher Prest
Abstract: The embodiments described herein relate to methods and apparatus for counter-gravity formation of BMG-containing hollow parts. In one embodiment, the BMG-containing hollow parts may be formed by first feeding a molten metal alloy in a counter-gravity direction into a mold cavity to deposit the molten metal alloy on a surface of the mold cavity and then solidifying the deposited molten metal alloy.
Abstract translation: 本文描述的实施例涉及用于反重力形成含BMG的中空部件的方法和装置。 在一个实施例中，含BMG的中空部件可以通过首先将熔融金属合金沿反向方向供入模腔而形成，以将熔融金属合金沉积在模腔表面上，然后使沉积的熔融金属 合金。
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公开(公告)号：US20140360695A1
公开(公告)日：2014-12-11
申请号：US14467478
申请日：2014-08-25
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
CPC classification number: B22D17/2053 , B22D17/007 , B22D17/04 , B22D17/14 , B22D17/203 , B22D17/2038 , B22D17/2069 , B22D17/2236 , B22D17/32 , B22D25/06 , B22D27/15
Abstract: Various embodiments provide apparatus and methods for injection molding. In one embodiment, a constraining plunger may be configured in-line with an injection plunger to transfer a molten material from a melt zone and into a mold. The constraining and injection plungers are configured to constrain the molten material there-between while moving. The constrained molten material can be controlled to have an optimum surface area to volume ratio to provide minimized heat loss during the injection molding process. The system can be configured in a longitudinal direction (e.g., horizontally) for movement between the melt zone and mold along a longitudinal axis. A molded bulk amorphous object can be ejected from the mold.
Abstract translation: 各种实施例提供注射成型的装置和方法。 在一个实施例中，约束柱塞可以被配置成与注射柱塞成一直线，以将熔融材料从熔体区域转移到模具中。 约束和注射柱塞构造成在其间移动时约束熔融材料。 受约束的熔融材料可以被控制以具有最佳的表面积与体积比，以在注射成型过程中提供最小化的热损失。 该系统可以沿纵向方向（例如，水平方向）配置，用于沿着纵向轴线在熔体区域和模具之间移动。 模制的块状非晶物体可以从模具中排出。
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18.发明申请公开(公告)号：US20140318730A1
公开(公告)日：2014-10-30
申请号：US14324705
申请日：2014-07-07
Applicant: Apple Inc.
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: B22D17/28
Abstract: Various embodiments provide systems and methods for casting amorphous alloys. Exemplary casting system may include an insertable and rotatable vessel configured in a non-movable induction heating structure for melting amorphous alloys to form molten materials in the vessel. While the molten materials remain heated, the vessel may be rotated to pour the molten materials into a casting device for casting them into articles.
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公开(公告)号：US08820393B2
公开(公告)日：2014-09-02
申请号：US13939872
申请日：2013-07-11
Applicant: Apple Inc.
Inventor： Christopher D Prest , Joseph C. Poole , Joseph Stevick , Theodore Andrew Waniuk , Quoc Tran Pham
CPC classification number: B22D11/06 , B22D11/01 , B22D11/0631 , B22D25/06
Abstract: Embodiments herein relate to a method for forming a bulk solidifying amorphous alloy sheets have different surface finish including a “fire” polish surface like that of a float glass. In one embodiment, a first molten metal alloy is poured on a second molten metal of higher density in a float chamber to form a sheet of the first molten that floats on the second molten metal and cooled to form a bulk solidifying amorphous alloy sheet. In another embodiment, a molten metal is poured on a conveyor conveying the sheet of the first molten metal on a conveyor and cooled to form a bulk solidifying amorphous alloy sheet. The cooling rate such that a time-temperature profile during the cooling does not traverse through a region bounding a crystalline region of the metal alloy in a time-temperature-transformation (TTT) diagram.
Abstract translation: 本文的实施方案涉及用于形成大块固化非晶合金薄片的方法具有不同的表面光洁度，包括像浮法玻璃的“火”抛光表面。 在一个实施例中，将第一熔融金属合金浇注在浮法室中的较高密度的第二熔融金属上，以形成浮在第二熔融金属上的第一熔融物片，并冷却以形成大量固化的非晶态合金板。 在另一个实施例中，将熔融金属倒在输送机上的第一熔融金属片上的输送机上，并将其冷却以形成大量固化的非晶态合金板。 冷却速度使得冷却期间的时间 - 温度分布在时间 - 温度变换（TTT）图中不穿过包围金属合金的结晶区域的区域。
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公开(公告)号：US09302320B2
公开(公告)日：2016-04-05
申请号：US14467478
申请日：2014-08-25
Applicant: Apple Inc. , Crucible Intellectual Property, LLC
Inventor： Theodore A. Waniuk , Joseph Stevick , Sean O'Keeffe , Dermot J. Stratton , Joseph C. Poole , Matthew S. Scott , Christopher D. Prest
IPC: B22D17/08 , B22D17/10 , B22D17/20 , B22D17/00 , B22D17/04 , B22D17/14 , B22D17/22 , B22D17/32 , B22D25/06 , B22D27/15
CPC classification number: B22D17/2053 , B22D17/007 , B22D17/04 , B22D17/14 , B22D17/203 , B22D17/2038 , B22D17/2069 , B22D17/2236 , B22D17/32 , B22D25/06 , B22D27/15
Abstract: Various embodiments provide apparatus and methods for injection molding. In one embodiment, a constraining plunger may be configured in-line with an injection plunger to transfer a molten material from a melt zone and into a mold. The constraining and injection plungers are configured to constrain the molten material there-between while moving. The constrained molten material can be controlled to have an optimum surface area to volume ratio to provide minimized heat loss during the injection molding process. The system can be configured in a longitudinal direction (e.g., horizontally) for movement between the melt zone and mold along a longitudinal axis. A molded bulk amorphous object can be ejected from the mold.
Abstract translation: 各种实施例提供注射成型的装置和方法。 在一个实施例中，约束柱塞可以被配置成与注射柱塞成一直线，以将熔融材料从熔体区域转移到模具中。 约束和注射柱塞构造成在其间移动时约束熔融材料。 受约束的熔融材料可以被控制以具有最佳的表面积与体积比，以在注射成型过程中提供最小化的热损失。 该系统可以沿纵向方向（例如，水平方向）配置，用于沿着纵向轴线在熔体区域和模具之间移动。 模制的块状非晶物体可以从模具中排出。
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