Abstract:
A vehicle electrical power system includes a variable voltage converter. The variable voltage converter includes an inductor assembly having a housing that defines a chamber containing dielectric fluid. An inductor is disposed within the chamber and is in contact with the fluid. The power system also includes a pump configured to circulate the dielectric fluid to cool the inductor.
Abstract:
A vehicle is provided with a transmission having an inductor assembly. The inductor assembly is mounted within the transmission such that it is directly cooled by transmission fluid through at least one of spraying, splashing and immersion. The transmission includes at least one gear that is configured to, when rotating, transmit torque between an input and output of the transmission and splash fluid onto the inductor assembly to cool the inductor assembly.
Abstract:
An exemplary clutch device of an electrified vehicle includes a first member having a plurality of lugs about an axis, and a second member including a plurality of apertures. The plurality of lugs are selectively moveable axially into corresponding apertures to couple together rotation of the first member and the second member. Interfaces between the first member and the second member when under positive torque are angled differently than interfaces between the first member and the second member when under negative torque.
Abstract:
An electro-magnetically actuated pawl clutch is adapted to establish a fixed overdrive ratio in a powersplit type hybrid gearing arrangement. The electro-magnetically actuated clutch includes a first race splined to the transmission input shaft and a second race integrally formed into a first gear that is supported for rotation about the input shaft. Electrical current in a non-rotating coil establishes a magnetic field in the first race. The magnetic field causes a set of pawls to pivot with respect to the first race and to engage a cam surface in the second race. The pawls and cams are designed such that, when engaged, the second race can rotate faster than the inner race but cannot rotate slower. The first gear meshes with a second gear fixed to the transmission output shaft.
Abstract:
An exemplary clutch device of an electrified vehicle includes a first member having a plurality of lugs about an axis, and a second member including a plurality of apertures. The plurality of lugs are selectively moveable axially into corresponding apertures to couple together rotation of the first member and the second member. Interfaces between the first member and the second member when under positive torque are angled differently than interfaces between the first member and the second member when under negative torque.
Abstract:
A method of controlling a motor in a hybrid electric vehicle mitigates the risk of an incorrectly wired or incorrectly connected wiring harness. Following the connection or re-connection of a wiring harness, the vehicle responds to a torque request by limiting the magnitude of the motor torque until the proper direction of torque is confirmed. A flag is then set to record that torque direction has been confirmed so that the vehicle can respond normally to future requests. Several events may indicate that a wiring harness has been re-connected.