Abstract:
Methods for pre-lithiating negative electrodes for lithium-ion electrochemical cells (e.g., batteries) are provided. The methods include disposing a lithium metal source comprising a layer of lithium metal adjacent to a surface of a pre-fabricated negative electrode. The lithium metal source and electrode are heated (e.g., to a temperature of ≧about 100° C.) to transfer a quantity of lithium to the pre-fabricated negative electrode. This lithiation process adds excess active lithium capacity that enables replacement of irreversibly lost lithium during cell formation and cell aging, thus leading to increased battery capacity and improved battery life. The methods may be batch or continuous.
Abstract:
A method to create variable densities within battery electrodes for motor vehicles includes one more of the following: providing a current collector; applying a first layer of active electrode material on a first surface of the current collector; and calendaring the first layer of active electrode material with a first textured roller to create a textured geometry on the surface on the first layer of active electrode material, a density gradient of the first layer of active electrode material being proportional to the textured geometry.
Abstract:
A vehicle includes a thermal harvesting device that is positioned adjacent a heat-generating vehicle system. The thermal harvesting device generates electricity based on a temperature differential in order to power a sensor and a wireless transmitter.
Abstract:
A method of soldering a shape memory alloy (SMA) element to a component includes positioning a tinned end of the SMA element with respect to a surface of the component, and then directly soldering the tinned end to the surface using solder material having a low liquidus temperature of 500° F. or less when an oxide layer is not present on the SMA element. The end may be soldered using lead-based solder material at a higher temperature when an oxide layer is present. The end may be tinned with flux material containing phosphoric acid or tin fluoride prior to soldering the SMA element. The SMA element may be submersed in an acid bath to remove the oxide layer. The solder material may contain tin and silver, antimony, or zinc, or other materials sufficient for achieving the low liquidus temperature. Heat penetrating the SMA element is controlled to protect shape memory abilities.
Abstract:
A lithium-ion cell has a positive electrode comprising at least one active material comprising a lithium transition metal compound in a binder comprising at least one binder material with functional groups selected from alkali and alkaline earth salts of acid groups and hydroxyl groups, amine groups, isocyanate groups, urethane groups, urea groups, amide groups, and combinations of these; a negative electrode comprising metallic lithium or a lithium host material with appropriately low operation voltage vs. metallic lithium; a nonaqueous solution of a lithium salt; and an electrically nonconductive, ion-pervious separator positioned between the electrodes.