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11.发明申请公开(公告)号：US20170080521A1
公开(公告)日：2017-03-23
申请号：US14857050
申请日：2015-09-17
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Don Mittendorf , Christopher David Gatto , Leticia Lara , Megan Kemp , Andy Szuromi
CPC classification number: B23K20/16 , B23K1/0018 , B23K20/002 , B23K20/026 , B23K20/233 , B23K35/00 , B23K35/3033 , B23K2101/001 , B23K2103/26
Abstract: A method for transient liquid phase bonding two metallic substrate segments together including the steps of forming a joined component by bringing together the two substrate segments along a bond line with a brazing alloy comprising a melting point depressant disposed between the two segments at the bond line and performing a first thermal treatment including heating the joined component at a brazing temperature of the brazing alloy for a first period of time. The method further includes performing a second thermal treatment including heating the joined component at an intermediate temperature that is above the brazing temperature but below a gamma prime solvus temperature of the substrate segments for a second period of time and performing a third thermal treatment including heating the joined component at a super-solvus temperature that is above the gamma prime solvus temperature of the two metallic substrate segments for a third period of time.
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12.发明申请GAS TURBINE ENGINE COMPONENTS AND METHODS FOR THEIR MANUFACTURE USING ADDITIVE MANUFACTURING TECHNIQUES 有权气体涡轮发动机组件及其使用添加剂制造技术的制造方法公开(公告)号：US20140199175A1
公开(公告)日：2014-07-17
申请号：US13740422
申请日：2013-01-14
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Donald G. Godfrey , Mark C. Morris , Andy Szuromi
IPC: F01D5/14
CPC classification number: F01D5/14 , B22F3/1055 , B22F5/009 , B22F5/04 , Y02P10/295 , Y10T29/49316
Abstract: In accordance with an exemplary embodiment, a method for manufacturing a component using additive manufacturing techniques includes providing a 3D design model for the component, adding one or more crack resistant features to the 3D design model of the component to produce an enhanced design model, and manufacturing the component using an additive manufacturing technique in accordance with the enhanced design model. The one or more crack resistant features are provided to reduce or eliminate the incidence of cracking in the manufactured component.
Abstract translation: 根据示例性实施例，使用添加剂制造技术制造部件的方法包括为部件提供3D设计模型，向组件的3D设计模型添加一个或多个抗裂特征以产生增强的设计模型，以及 使用添加剂制造技术根据增强的设计模型制造组件。 提供一个或多个抗裂特征以减少或消除所制造的部件中的裂纹的发生。
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公开(公告)号：US10940566B2
公开(公告)日：2021-03-09
申请号：US16059620
申请日：2018-08-09
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
IPC: B23P6/04 , B22F3/105 , B22F3/15 , B22F3/24 , B22F3/26 , C23C10/60 , C22C21/00 , F01D5/28 , C23C10/28 , B23K15/00 , C23C18/16 , C23C18/32 , C23C18/38 , C23C18/42 , C25D5/48 , B22F5/00 , C22C1/04 , C23C26/00 , F01D5/00 , B33Y10/00 , B33Y99/00 , B22F5/04
Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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14.发明申请公开(公告)号：US20180345424A1
公开(公告)日：2018-12-06
申请号：US16059620
申请日：2018-08-09
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
CPC classification number: B23P6/045 , B22F3/105 , B22F3/1055 , B22F3/15 , B22F3/24 , B22F3/26 , B22F5/009 , B22F5/04 , B22F2003/247 , B22F2998/10 , B23K15/0086 , B33Y10/00 , B33Y99/00 , C22C1/0416 , C22C21/00 , C23C10/28 , C23C10/60 , C23C18/1637 , C23C18/1689 , C23C18/32 , C23C18/38 , C23C18/42 , C23C26/00 , C25D5/48 , F01D5/00 , F01D5/288 , F05D2230/22 , F05D2230/90 , Y02P10/295
Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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Patent Agency Ranking
15.发明申请公开(公告)号：US20180345423A1
公开(公告)日：2018-12-06
申请号：US16059595
申请日：2018-08-09
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
CPC classification number: B23P6/045 , B22F3/105 , B22F3/1055 , B22F3/15 , B22F3/24 , B22F3/26 , B22F5/009 , B22F5/04 , B22F2003/247 , B22F2998/10 , B23K15/0086 , B33Y10/00 , B33Y99/00 , C22C1/0416 , C22C21/00 , C23C10/28 , C23C10/60 , C23C18/1637 , C23C18/1689 , C23C18/32 , C23C18/38 , C23C18/42 , C23C26/00 , C25D5/48 , F01D5/00 , F01D5/288 , F05D2230/22 , F05D2230/90 , Y02P10/295
Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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公开(公告)号：US10105798B2
公开(公告)日：2018-10-23
申请号：US14933154
申请日：2015-11-05
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
IPC: B23P6/04 , C23C10/60 , B22F3/105 , B23K15/00 , C23C18/42 , C23C18/38 , C23C18/32 , C23C18/16 , C25D5/48 , B22F3/26 , B33Y10/00 , B33Y99/00 , B22F3/15 , B22F5/00 , B22F5/04
Abstract: A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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17.发明授权公开(公告)号：US09782829B2
公开(公告)日：2017-10-10
申请号：US14089930
申请日：2013-11-26
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Mark C. Morris , Klaus Helmut Schwarz , Donald G. Godfrey , Andy Szuromi
IPC: B23H3/00 , B23H9/10 , C25F3/26 , C25D7/00 , B22F5/04 , F01D5/18 , F01D5/28 , B22F3/105 , B22F5/10 , C25F7/00 , B22F3/24
CPC classification number: B22F5/04 , B22F3/1055 , B22F5/10 , B22F2003/247 , B22F2999/00 , B23H3/00 , B23H9/10 , B33Y10/00 , C25F3/26 , C25F7/00 , F01D5/186 , F01D5/187 , F01D5/288 , F05D2230/31 , Y02P10/295
Abstract: A method is provided for manufacturing a component. The method includes connecting a component comprising an internal passage and formed by an additive manufacturing process to a power supply, the component functioning as an anode, connecting a cathode to the power supply, the cathode being disposed in an electrolyte solution, the cathode being positioned externally to the internal passage of the component, contacting the internal passage of the component with the electrolyte solution, and using the power supply, applying a potential difference and current flow between the component and the cathode.
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18.发明申请NICKEL-BASED SUPERALLOYS AND ADDITIVE MANUFACTURING PROCESSES USING NICKEL-BASED SUPERALLOYS 审中-公开基于镍的超级合金和使用镍基超级合金的添加剂制造工艺公开(公告)号：US20160348216A1
公开(公告)日：2016-12-01
申请号：US14571332
申请日：2014-12-16
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Hallee Zox Deutchman , Brian G. Baughman , Donald G. Godfrey , Harry Lester Kington , Mark C. Morris
CPC classification number: C22C19/057 , B22F3/1055 , B33Y10/00 , B33Y70/00 , C22C19/05 , C22F1/10 , F01D5/28 , F01D9/02 , F05D2220/32 , F05D2230/22 , F05D2230/30 , F05D2230/41 , F05D2230/42 , F05D2300/175 , F05D2300/177
Abstract: Nickel-based superalloys and additive manufacturing processes using nickel-based superalloys are disclosed herein. For example, a nickel-based superalloy includes, on a weight basis of the overall superalloy: about 9.5% to about 10.5% tungsten, about 9.0% to about 11.0% cobalt, about 8.0% to about 8.8% chromium, about 5.3% to about 5.7% aluminum, about 2.8% to about 3.3% tantalum, about 0.3% to about 1.6% hafnium, about 0.5% to about 0.8% molybdenum, about 0.005% to about 0.04% carbon, and a majority of nickel. Exemplary additive manufacturing processes include subjecting such a nickel-based superalloy in powdered build material form to a high energy density beam in an additive manufacturing process to selectively fuse portions of the build material to form a built component and subjecting the built component to a finishing process to precipitate a gamma-prime phase of the nickel-based superalloy.
Abstract translation: 本文公开了使用镍基超级合金的基于镍的超级合金和添加剂制造方法。 例如，镍基超级合金的重量基于总超合金：约9.5％至约10.5％的钨，约9.0％至约11.0％的钴，约8.0％至约8.8％的铬，约5.3％至约5.3％ 约5.7％的铝，约2.8％至约3.3％的钽，约0.3％至约1.6％的铪，约0.5％至约0.8％的钼，约0.005％至约0.04％的碳，以及大部分镍。 示例性的添加剂制造方法包括在添加剂制造过程中将这种粉末状构造材料形式的镍基超级合金经受高能量密度束，以选择性地熔化构建材料的部分以形成构建的部件并使内置部件经受精加工过程 以沉淀镍基超级合金的γ'相。
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19.发明申请METHODS FOR PRODUCING ALLOY FORMS FROM ALLOYS CONTAINING ONE OR MORE EXTREMELY REACTIVE ELEMENTS AND FOR FABRICATING A COMPONENT THEREFROM 有权从含有一种或多种极端反应性元素的合金生产合金形式的方法，并用于制造其组分公开(公告)号：US20160053346A1
公开(公告)日：2016-02-25
申请号：US14465078
申请日：2014-08-21
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor： Andy Szuromi , Brian Hann , Mark C. Morris , Donald G. Godfrey
CPC classification number: C22C1/02 , B22D25/00 , B22F1/0007 , B22F1/0014 , B22F1/0048 , B22F1/02 , B22F3/02 , B22F3/1055 , B22F3/15 , B22F3/225 , B22F5/009 , B22F5/04 , B22F9/08 , B22F2999/00 , C22C1/023 , C22C1/03 , C22C1/04 , C22C1/0416 , C22C1/0433 , C22C1/0458 , C22C1/06 , C22C19/007 , C22C19/03 , C22C19/07 , C22C21/00 , C22C33/02 , C22C2202/02 , Y02P10/295 , B22F2201/01 , B22F2201/20 , B22F2201/013 , B22F2201/11 , B22F2201/12
Abstract: Methods are provided for producing alloy forms from alloys containing one or more extremely reactive elements and for fabricating a component therefrom. The fabricating method comprises substantially removing a reactive gas from the fabrication environment. An alloy form of the alloy is formed. The alloy form is formed by melting the alloy or by melting one or more base elements of the alloy to produce a molten liquid and introducing the one or more extremely reactive elements into the molten liquid. The molten alloy is shaped into the alloy form. The component is formed from the alloy form. If the one or more extremely reactive elements are introduced into the molten liquid, such introduction occurs just prior to the shaping step.
Abstract translation: 提供用于从含有一种或多种非常反应性元素的合金制备合金形式并用于从其制备组分的方法。 制造方法包括从制造环境基本上除去反应气体。 形成合金的合金形式。 合金形式是通过熔化合金或熔化合金的一种或多种基体元素而形成的，以产生熔融液体并将一种或多种非常反应的元素引入熔融液体中。 熔融合金成形为合金形式。 该部件由合金形式形成。 如果将一种或多种非常反应性的元素引入熔融液体中，则在成型步骤之前就进行这种引入。
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