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1.发明授权Gas turbine engine components and methods for their manufacture using additive manufacturing techniques 有权燃气涡轮发动机组件及其使用添加剂制造技术制造的方法公开(公告)号：US09429023B2
公开(公告)日：2016-08-30
申请号：US13740422
申请日：2013-01-14
发明人： Donald G. Godfrey , Mark C. Morris , Andy Szuromi
CPC分类号： F01D5/14 , B22F3/1055 , B22F5/009 , B22F5/04 , Y02P10/295 , Y10T29/49316
摘要： In accordance with an exemplary embodiment, a method for manufacturing a component using additive manufacturing techniques includes providing a 3D design model for the component, adding one or more crack resistant features to the 3D design model of the component to produce an enhanced design model, and manufacturing the component using an additive manufacturing technique in accordance with the enhanced design model. The one or more crack resistant features are provided to reduce or eliminate the incidence of cracking in the manufactured component.
摘要翻译： 根据示例性实施例，使用添加剂制造技术制造部件的方法包括为部件提供3D设计模型，向组件的3D设计模型添加一个或多个抗裂特征以产生增强的设计模型，以及 使用添加剂制造技术根据增强的设计模型制造组件。 提供一个或多个抗裂特征以减少或消除所制造的部件中的裂纹的发生。
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2.发明申请METHODS AND SYSTEMS FOR MANUFACTURING COMPONENTS FROM ARTICLES FORMED BY ADDITIVE-MANUFACTURING PROCESSES 有权用于通过添加剂制造方法制造的制品的制造方法和系统公开(公告)号：US20150144496A1
公开(公告)日：2015-05-28
申请号：US14089930
申请日：2013-11-26
CPC分类号： B22F5/04 , B22F3/1055 , B22F5/10 , B22F2003/247 , B22F2999/00 , B23H3/00 , B23H9/10 , B33Y10/00 , C25F3/26 , C25F7/00 , F01D5/186 , F01D5/187 , F01D5/288 , F05D2230/31 , Y02P10/295
摘要： A method is provided for manufacturing a component. The method includes connecting a component comprising an internal passage and formed by an additive manufacturing process to a power supply, the component functioning as an anode, connecting a cathode to the power supply, the cathode being disposed in an electrolyte solution, the cathode being positioned externally to the internal passage of the component, contacting the internal passage of the component with the electrolyte solution, and using the power supply, applying a potential difference and current flow between the component and the cathode.
摘要翻译： 提供了用于制造部件的方法。 该方法包括将包括内部通道并通过添加剂制造工艺形成的部件连接到电源，用作阳极的部件，将阴极连接到电源，阴极设置在电解质溶液中，阴极定位 在组件的内部通道的外部，使部件的内部通道与电解质溶液接触，并使用电源，在部件和阴极之间施加电势差和电流。
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3.发明授权公开(公告)号：US09039917B2
公开(公告)日：2015-05-26
申请号：US13964866
申请日：2013-08-12
发明人： Andy Szuromi , Daniel Ryan , Donald G. Godfrey , Mark C. Morris
IPC分类号： B44C1/22 , C03C15/00 , C03C25/68 , C23F1/00 , C25F3/00 , C23C26/00 , B22F3/105 , B22F3/15 , B22F3/24 , B22F5/04 , B22F7/06 , C23C10/60 , B29C67/00
CPC分类号： C23C26/00 , B22F3/1055 , B22F3/15 , B22F3/24 , B22F5/04 , B22F7/06 , B29C64/00 , B29C67/0051 , B33Y30/00 , B33Y40/00 , B33Y70/00 , B33Y80/00 , C23C10/60 , F05D2230/31 , Y02P10/295
摘要： A method is provided for manufacturing a component. The method includes forming a diffusion coating on a first intermediate article formed by an additive manufacturing process. The diffusion coating is removed from the first intermediate article forming a second intermediate article. The diffusion coating is formed by applying a layer of coating material on at least one surface of the first intermediate article and diffusion heat treating the first intermediate article and the layer. The diffusion coating comprises a surface additive layer and a diffusion layer below the surface additive layer. The formation of the diffusion coating and removal thereof may be repeated at least once.
摘要翻译： 提供了用于制造部件的方法。 该方法包括在通过添加剂制造工艺形成的第一中间制品上形成扩散涂层。 从形成第二中间制品的第一中间制品中除去扩散涂层。 通过在第一中间制品的至少一个表面上涂覆一层涂料并对第一中间制品和该层进行扩散热处理，形成扩散涂层。 扩散涂层包括表面添加层和在表面添加层下面的扩散层。 扩散涂层的形成和其去除可以重复至少一次。
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4.发明申请METHODS FOR MANUFACTURING COMPONENTS FROM ARTICLES FORMED BY ADDITIVE-MANUFACTURING PROCESSES 审中-公开通过添加剂制造方法制备制品的组分的方法公开(公告)号：US20130316084A1
公开(公告)日：2013-11-28
申请号：US13964866
申请日：2013-08-12
发明人： Andy Szuromi , Daniel Ryan , Donald G. Godfrey , Mark C. Morris
IPC分类号： C23C26/00
CPC分类号： C23C26/00 , B22F3/1055 , B22F3/15 , B22F3/24 , B22F5/04 , B22F7/06 , B29C64/00 , B29C67/0051 , B33Y30/00 , B33Y40/00 , B33Y70/00 , B33Y80/00 , C23C10/60 , F05D2230/31 , Y02P10/295
摘要： A method is provided for manufacturing a component. The method includes forming a diffusion coating on a first intermediate article formed by an additive manufacturing process. The diffusion coating is removed from the first intermediate article forming a second intermediate article. The diffusion coating is formed by applying a layer of coating material on at least one surface of the first intermediate article and diffusion heat treating the first intermediate article and the layer. The diffusion coating comprises a surface additive layer and a diffusion layer below the surface additive layer. The formation of the diffusion coating and removal thereof may be repeated at least once.
摘要翻译： 提供了用于制造部件的方法。 该方法包括在通过添加剂制造工艺形成的第一中间制品上形成扩散涂层。 从形成第二中间制品的第一中间制品中除去扩散涂层。 通过在第一中间制品的至少一个表面上涂覆一层涂料并对第一中间制品和该层进行扩散热处理，形成扩散涂层。 扩散涂层包括表面添加层和在表面添加层下面的扩散层。 扩散涂层的形成和其去除可以重复至少一次。
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公开(公告)号：US10933497B2
公开(公告)日：2021-03-02
申请号：US16059595
申请日：2018-08-09
发明人： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
IPC分类号： B23P6/04 , B22F3/105 , B22F3/15 , B22F3/24 , B22F3/26 , C23C10/60 , C22C21/00 , F01D5/28 , C23C10/28 , B23K15/00 , C23C18/16 , C23C18/32 , C23C18/38 , C23C18/42 , C25D5/48 , B22F5/00 , C22C1/04 , C23C26/00 , F01D5/00 , B33Y10/00 , B33Y99/00 , B22F5/04
摘要： A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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6.发明申请公开(公告)号：US20180347014A1
公开(公告)日：2018-12-06
申请号：US16059565
申请日：2018-08-09
发明人： Andy Szuromi , Hallee Zox Deutchman , Brian G. Baughman , Donald G. Godfrey , Harry Lester Kington , Mark C. Morris
CPC分类号： C22C19/057 , B22F3/1055 , B33Y10/00 , B33Y70/00 , C22C19/05 , C22F1/10 , F01D5/28 , F01D9/02 , F05D2220/32 , F05D2230/22 , F05D2230/30 , F05D2230/41 , F05D2230/42 , F05D2300/175 , F05D2300/177
摘要： A nickel-based superalloy component includes a nickel-based superalloy metal. The nickel-based superalloy metal includes, on a weight basis of the overall superalloy metal: about 9.5% to about 10.5% tungsten, about 9.0% to about 11.0% cobalt, about 8.0% to about 8.8% chromium, about 5.3% to about 5.7% aluminum, about 2.8% to about 3.3% tantalum, about 0.3% to about 1.6% hafnium, about 0.5% to about 0.8% molybdenum, about 0.005% to about 0.04% carbon, and a majority of nickel. In some examples, the component includes a gas turbine engine component, such as a turbine blade or a turbine vane, and the metal form of the nickel-based superalloy may be used as a filler metal for welding a casting alloy, a wrought alloy, or a powder metal alloy or other wrought forms.
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公开(公告)号：US20180347013A1
公开(公告)日：2018-12-06
申请号：US16059542
申请日：2018-08-09
发明人： Andy Szuromi , Hallee Zox Deutchman , Brian G. Baughman , Donald G. Godfrey , Harry Lester Kington , Mark C. Morris
CPC分类号： C22C19/057 , B22F3/1055 , B33Y10/00 , B33Y70/00 , C22C19/05 , C22F1/10 , F01D5/28 , F01D9/02 , F05D2220/32 , F05D2230/22 , F05D2230/30 , F05D2230/41 , F05D2230/42 , F05D2300/175 , F05D2300/177
摘要： A method of manufacturing a nickel-based superalloy component includes providing or obtaining, in a powdered form, a build material alloy including, on a weight basis of the overall build material alloy: about 9.5% to about 10.5% tungsten, about 9.0% to about 11.0% cobalt, about 8.0% to about 8.8% chromium, about 5.3% to about 5.7% aluminum, about 2.8% to about 3.3% tantalum, about 0.3% to about 1.6% hafnium, about 0.5% to about 0.8% molybdenum, about 0.005% to about 0.04% carbon, and a majority of nickel. The method further includes subjecting the build material alloy to a high energy density beam in an additive manufacturing process to selectively fuse portions of the build material to form a built component and subjecting the built component to a finishing process to precipitate a gamma-prime phase of the nickel-based superalloy.
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公开(公告)号：US09914182B2
公开(公告)日：2018-03-13
申请号：US14857050
申请日：2015-09-17
IPC分类号： B23K1/00 , B23K20/16 , B23K35/30 , B23K101/00
CPC分类号： B23K20/16 , B23K1/0018 , B23K20/002 , B23K20/026 , B23K20/233 , B23K35/00 , B23K35/3033 , B23K2101/001 , B23K2103/26
摘要： A method for transient liquid phase bonding two metallic substrate segments together including the steps of forming a joined component by bringing together the two substrate segments along a bond line with a brazing alloy comprising a melting point depressant disposed between the two segments at the bond line and performing a first thermal treatment including heating the joined component at a brazing temperature of the brazing alloy for a first period of time. The method further includes performing a second thermal treatment including heating the joined component at an intermediate temperature that is above the brazing temperature but below a gamma prime solvus temperature of the substrate segments for a second period of time and performing a third thermal treatment including heating the joined component at a super-solvus temperature that is above the gamma prime solvus temperature of the two metallic substrate segments for a third period of time.
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公开(公告)号：US10011892B2
公开(公告)日：2018-07-03
申请号：US14465078
申请日：2014-08-21
发明人： Andy Szuromi , Brian Hann , Mark C. Morris , Donald G. Godfrey
IPC分类号： C22C1/02 , C22C1/03 , B22D25/00 , B22F5/00 , B22F5/04 , B22F9/08 , C22C1/04 , C22C1/06 , C22C19/00 , C22C19/03 , C22C19/07 , B22F1/02 , B22F3/02 , B22F1/00 , B22F3/105 , B22F3/15 , B22F3/22 , C22C33/02
CPC分类号： C22C1/02 , B22D25/00 , B22F1/0007 , B22F1/0014 , B22F1/0048 , B22F1/02 , B22F3/02 , B22F3/1055 , B22F3/15 , B22F3/225 , B22F5/009 , B22F5/04 , B22F9/08 , B22F2999/00 , C22C1/023 , C22C1/03 , C22C1/04 , C22C1/0416 , C22C1/0433 , C22C1/0458 , C22C1/06 , C22C19/007 , C22C19/03 , C22C19/07 , C22C21/00 , C22C33/02 , C22C2202/02 , Y02P10/295 , B22F2201/01 , B22F2201/20 , B22F2201/013 , B22F2201/11 , B22F2201/12
摘要： Methods are provided for producing alloy forms from alloys containing one or more extremely reactive elements and for fabricating a component therefrom. The fabricating method comprises substantially removing a reactive gas from the fabrication environment. An alloy form of the alloy is formed. The alloy form is formed by melting the alloy or by melting one or more base elements of the alloy to produce a molten liquid and introducing the one or more extremely reactive elements into the molten liquid. The molten alloy is shaped into the alloy form. The component is formed from the alloy form. If the one or more extremely reactive elements are introduced into the molten liquid, such introduction occurs just prior to the shaping step.
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10.发明申请公开(公告)号：US20170129060A1
公开(公告)日：2017-05-11
申请号：US14933154
申请日：2015-11-05
发明人： Andy Szuromi , Steve Starr , Donald G. Godfrey , Mark C. Morris
IPC分类号： B23P6/04 , B22F3/105 , B23K15/00 , B22F3/26 , C23C18/38 , C23C18/32 , C23C18/16 , C25D5/48 , C23C10/60 , C23C18/42
CPC分类号： B23P6/045 , B22F3/105 , B22F3/1055 , B22F3/15 , B22F3/24 , B22F3/26 , B22F5/009 , B22F5/04 , B22F2003/247 , B22F2998/10 , B23K15/0086 , B33Y10/00 , B33Y99/00 , C22C1/0416 , C22C21/00 , C23C10/28 , C23C10/60 , C23C18/1637 , C23C18/1689 , C23C18/32 , C23C18/38 , C23C18/42 , C23C26/00 , C25D5/48 , F01D5/00 , F01D5/288 , F05D2230/22 , F05D2230/90 , Y02P10/295
摘要： A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.
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