Abstract:
The invention provides a powder coating apparatus, comprising a fresh powder container for receiving fresh powder, a recovery container for receiving powder recovered from the coating process, and a mixing container, which is connected to the fresh powder container and the recovery container via a first powder line and a second powder line, and comprising a control means for adjusting the mass flow rates of powder flowing in the first and the second powder line at a predetermined ratio of fresh powder and recovered powder. A first powder mass sensor is provided in or at the first powder line, and a second powder mass sensor is provided in or at the second powder line, wherein the control means is coupled with the first and the second powder mass sensor to adjust the ratio of the mass flow rates of powder flowing in the first and the second powder line. First of all fresh powder is supplied into the mixing container via the first powder line until a predetermined filling level is reached; the fresh powder is then substantially completely supplied to the coating device and is sprayed there; excess powder is collected and supplied to the recovery container; when a predetermined filling level is reached in the recovery container, the recovered powder and the fresh powder are substantially simultaneously supplied into the mixing container.
Abstract:
A device and method of measuring and controlling the flow rate of a fluid determine analog process variables which are dependent on a volumetric flow of the fluid, and the values thus obtained are converted into digital values, the latter being corrected by an offset value which is dependent on a change of the operating parameters of analog components of the measuring system occurring in the course of operation of the system. To obtain the offset value, an analog process variable is determined during interruptions in operation, when the volumetric flow is zero, and converted into a digital value. This digital value is memorized and used as the offset value when operations are resumed. The digital corrected measured values are supplied to a digital signal processor and the flow rate control is carried out digitally. Preferably, at least one parameter memory is provided for the digital control.
Abstract:
A disc valve having a valve housing with a conduit therethrough and a seal ring mounted to the housing. A disc can be pivoted about a pivot axis that is offset from the main valve axis and perpendicular thereto between an open position and a closed position in which a seating surface of the disc contacts a sealing surface of the seal ring in a sealing plane that is perpendicular to the valve axis. The seating surface of the disc is a conically shaped surface that is concentric with the valve axis when the disc is in the closed position. At least a portion of the sealing surface of the seal ring at the intersection between the sealing surface and the sealing plane has the same conical shape. The seal ring can be deflected by moving the disc beyond the closed position to thereby increase the sealing pressure between them. The seal ring can be aligned with the seating surface of the disc by initially floatingly mounting the ring to the housing, then closing the disc to center the seal ring, and thereafter locking the seal ring to the housing in the centered position. Opposing faces of the disc are slanted relative to the axis of the conically shaped seating surface.
Abstract:
A disc valve for placement in a cylindrical housing forming part of a conduit which has a pivotally mounted disc and a valve seat that is angularly inclined relative to a plane perpendicular to an axis through the housing. The disc has a peripheral seal defined by a plurality of seal rings disposed within a peripherally open groove in the disc. The root diameter of the groove is smaller than the inner diameter of the seal rings so that the latter can float relative to the former. A lock ring securely retains the seal rings in place after the seal rings have been centered relative to the valve seat by first closing the disc and thereafter tightening the lock ring. A space between the seal rings includes generally radially oriented openings in fluid communication with a source of a pressurized medium on the exterior of the valve for applying the medium to the space between the seal rings and to thereby clean the valve seat when closing the disc. When the disc is closed the medium forms a pressure barrier between the upstream and the downstream sides of the disc.
Abstract:
A disc valve for placement in a cylindrical housing forming part of a conduit which has a pivotally mounted disc and a valve seat that is angularly inclined relative to a plane perpendicular to an axis through the housing. The disc has a peripheral seal defined by a plurality of seal rings disposed within a peripherally open groove in the disc. The root diameter of the groove is smaller than the inner diameter of the seal rings so that the latter can float relative to the former. A lock ring securely retains the seal rings in place after the seal rings have been centered relative to the valve seat by first closing the disc and thereafter tightening the lock ring. A space between the seal rings includes generally radially oriented openings in fluid communication with a source of a pressurized medium on the exterior of the valve for applying the medium to the space between the seal rings and to thereby clean the valve seat when closing the disc. When the disc is closed the medium forms a pressure barrier between the upstream and the downstream sides of the disc.
Abstract:
A means for separating excess powder oversprayed when powder coating workpieces and sucked off in a gas/powder stream, including powder discharge via a lower collector (12, 13, 14) and clean gas discharge into an upwardly disposed clean gas channel (7) via at least one immersion pipe (5) depending from the bottom (6) of the clean gas channel (7) and dipping into a cyclone pipe (4), is characterized in that the aspired gas/powder stream is passed axially into the cyclone pipe (4) and set into circulating motion via a whirl generating means (3) arranged in an annular gap (22) formed between the immersion pipe (5) and the cyclone pipe (4), and the bottom (6) of the clean gas channel is lowerable against the cyclone pipe (4) from the operative position in which it seals the clean gas channel, into a cleaning position.
Abstract:
The invention refers to a method of detecting workpieces in an electrostatic coating system, comprising at least one electrostatic coating device, which applies a high voltage to a high voltage electrode, in which the high voltage electrode generates a spray current including electrostatic charges for charging particles of a coating medium to be sprayed, an electrically conductive workpiece to be coated is moved past the coating device, the spray current of the high voltage electrode is determined and it is detected in accordance with the magnitude of the spray current whether the workpiece is in front of the coating device.
Abstract:
The invention refers to a method of controlling a coating device, which discharges a coating medium such as a powder or wet lacquer to a workpiece, in which in accordance with the shape of the workpiece the shape of the cloud of the coating medium discharged is automatically adjusted by changing at least one of the velocity, and the quantity, and the mass flow of the coating medium discharged or shaping air. The invention further refers to a coating installation capable of operating by this method.
Abstract:
A method of photothermally examining workpiece surfaces, wherein an electromagnetic exciting beam is directed from a measuring unit to a point to be measured on the workpiece surface so as to heat the workpiece surface at that point and, furthermore, the heat radiation emitted from the point to be measured is detected and analyzed, is characterized in that a plurality of selected points to be measured on the workpiece surface are irradiated by at least a partial beam of the exciting beam, and the heat rays issuing from the points to be measured are sensed and subjected to joint analysis.
Abstract:
The instant invention relates to an apparatus for measuring a powder mass flow in a powder/gas mixture during the conveyance thereof through a feed pipe, the apparatus comprising a velocity measuring device for the powder/gas mixture, a mass measuring device for the powder mass per volume unit, and a calculating device to calculate the powder mass flow based on the velocity measured, the powder mass per volume unit measured, and the dimensions of the feed pipe. The mass measuring device comprises a microwave resonator and means for sensing the resonant frequency and/or the microwave amplitude of the microwave resonator. The microwave resonator is embodied by a coil which is applied on the outside of the feed pipe. The invention likewise proposes a method of measuring the powder mass flow in a feed pipe wherein measuring of the powder mass per volume unit involves establishing a reference resonance of a known powder mass flow, adjusting two measuring frequencies at either side of the reference resonance, measuring the resonator voltage at the adjusted measuring frequencies and forming the difference thereof for a powder mass flow to be measured, and determining the displacement of the resonant frequency based on the voltage differential.