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公开(公告)号：US20080205107A1
公开(公告)日：2008-08-28
申请号：US12005412
申请日：2007-12-27
申请人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
发明人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
CPC分类号： H05K7/1432 , Y10T29/49169
摘要： An object is to provide an integrated-inverter electric compressor that can enhance assembly and vibration resistance of power semiconductor switching devices and control substrates thereof constituting the inverter device. The integrated-inverter electric compressor, in which an inverter device is installed in an inverter container provided on an outer circumference of a housing, includes a plurality of IGBTs constituting the inverter device and a guide member having a plurality of guide holes for passing terminals of the IGBTs provided between the control substrate and the IGBTs. The guide member is provided with at least one first positioning pin, fitted in positioning holes provided in a mounting surface of the IGBT, in one side surface facing the IGBT, and at least one second positioning pin, fitted in positioning holes provided in the control substrate, in another side surface facing the control substrate.
摘要翻译： 本发明的目的是提供一种能够提高构成逆变器装置的功率半导体开关器件及其控制基板的组装抗振性的集成逆变电动压缩机。 其中逆变器装置安装在设置在壳体的外周上的逆变器容器中的集成逆变电动压缩机包括构成逆变器装置的多个IGBT，以及具有多个用于通过端子的端子的引导孔的引导构件 设置在控制基板和IGBT之间的IGBT。 引导构件设置有至少一个第一定位销，该第一定位销装配在设置在IGBT的安装表面中的定位孔中，在面向IGBT的一个侧表面中，以及至少一个第二定位销，装配在设置在控制器中的定位孔中 衬底，在面对控制衬底的另一个侧表面中。
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公开(公告)号：US20080116838A1
公开(公告)日：2008-05-22
申请号：US11704222
申请日：2007-02-09
IPC分类号： H02P27/06
CPC分类号： B60H1/3223 , F04B39/121 , H02K5/225 , H02K7/14 , H02K11/33
摘要： An inverter-integrated electric compressor enhances vibration resistance of an inverter apparatus integrated with a housing without degrading cooling performance, reduction in weight, or the ease of assembly of the inverter apparatus. An inverter-integrated electric compressor 1 has an inverter apparatus 22 integrated with an inverter storage box 11 of a housing 3. The inverter apparatus 22 includes a metal plate 23 secured in an inverter storage box 11; a plurality of power semiconductor switching elements 24 mounted on the metal plate 23; a power substrate 25 on which a power-related control circuit for operating the power semiconductor switching elements 24 is mounted; and a busbar assembly 26 formed by integrating a plurality of busbars with an insulator. The metal plate 23 includes a protrusion 33 extending in a width direction perpendicular to a motor shaft direction L of an electric motor.
摘要翻译： 逆变器集成的电动压缩机提高了与壳体集成的逆变器装置的抗振性，而不降低冷却性能，减轻重量或易于组装逆变器装置。 逆变器一体式电动压缩机1具有与壳体3的变换器储存箱11一体化的逆变器装置22。 逆变器装置22包括固定在逆变器存储箱11中的金属板23; 安装在金属板23上的多个功率半导体开关元件24; 电源基板25，其上安装有用于操作功率半导体开关元件24的电力相关控制电路; 以及通过将多个母线与绝缘体集成而形成的母线组件26。 金属板23包括在与电动机的电机轴方向L垂直的宽度方向上延伸的突起33。
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公开(公告)号：US08162627B2
公开(公告)日：2012-04-24
申请号：US12443285
申请日：2008-09-05
CPC分类号： F04B27/0895 , F04B39/121 , F04B2203/0204 , H02K5/225 , H02K7/14 , H02K11/33
摘要： An integrated-inverter electric compressor is provided, in which a change of the combination of weld plating layers provided on weld surfaces of an electrical connection terminal of an inverter can be allowed for easily. In an integrated-inverter electric compressor in which an inverter is integrally fitted to a compressor housing and an electrical connection terminal that electrically connects the inverter to an electric motor and/or an external power source is provided, one end of the electrical connection terminal has a wire-bonding weld surface for the inverter, the wire-bonding weld surface being provided with a weld plating layer for welding a bonding wire thereto, whereas the other end of the electrical connection terminal has weld surfaces for the electric motor and/or the external power source, the weld surfaces of two sides being respectively provided with different weld plating layers for connecting lead wires, bus bars, or terminals thereto.
摘要翻译： 提供一种集成逆变电动压缩机，其中容易地允许改变设置在逆变器的电连接端子的焊接表面上的焊接电镀层的组合。 在逆变器电动压缩机中，逆变器与压缩机壳体一体地配合，并且设置将逆变器与电动机和/或外部电源电连接的电气连接端子，电气连接端子的一端具有 一种用于逆变器的引线接合焊接表面，该引线接合焊接表面设置有用于焊接接合线的焊接电镀层，而该电连接端子的另一端具有用于电动机和/或 外部电源，两侧的焊接面分别设置有用于将引线，母线或端子连接的不同焊接电镀层。
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公开(公告)号：US20100074770A1
公开(公告)日：2010-03-25
申请号：US12443285
申请日：2008-09-05
IPC分类号： F04B17/03
CPC分类号： F04B27/0895 , F04B39/121 , F04B2203/0204 , H02K5/225 , H02K7/14 , H02K11/33
摘要： An integrated-inverter electric compressor is provided, in which a change of the combination of weld plating layers provided on weld surfaces of an electrical connection terminal of an inverter can be allowed for easily. In an integrated-inverter electric compressor in which an inverter is integrally fitted to a compressor housing and an electrical connection terminal that electrically connects the inverter to an electric motor and/or an external power source is provided, one end of the electrical connection terminal has a wire-bonding weld surface for the inverter, the wire-bonding weld surface being provided with a weld plating layer for welding a bonding wire thereto, whereas the other end of the electrical connection terminal has weld surfaces for the electric motor and/or the external power source, the weld surfaces of two sides being respectively provided with different weld plating layers for connecting lead wires, bus bars, or terminals thereto.
摘要翻译： 提供一种集成逆变电动压缩机，其中容易地允许改变设置在逆变器的电连接端子的焊接表面上的焊接电镀层的组合。 在逆变器电动压缩机中，逆变器与压缩机壳体一体地配合，并且设置将逆变器与电动机和/或外部电源电连接的电气连接端子，电气连接端子的一端具有 一种用于逆变器的引线接合焊接表面，该引线接合焊接表面设置有用于焊接接合线的焊接电镀层，而该电连接端子的另一端具有用于电动机和/或 外部电源，两侧的焊接面分别设置有用于将引线，母线或端子连接的不同焊接电镀层。
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公开(公告)号：US20100018243A1
公开(公告)日：2010-01-28
申请号：US12439668
申请日：2007-09-28
申请人： Masaharu Tanaka , Koji Nakano , Takashi Nakagami , Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Hiroyuki Kamitani
发明人： Masaharu Tanaka , Koji Nakano , Takashi Nakagami , Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Hiroyuki Kamitani
CPC分类号： F04B39/121 , F04B35/04 , F04C18/0207 , F04C2240/30 , F04C2240/803 , F04C2240/808 , H02K5/225 , H02K7/14 , H02K11/33 , H02K2211/03
摘要： There is provided an integrated electric compressor that is improved in reliability. Bus bar connection is employed for electrical connection between a power board 16 and the power source side and between the power board 16 and the motor side, and welding is employed for joining a bus bar to a capacitor 13 and a reactor 14, for joining board-side terminal parts of the bus bar to PN terminals 20a and 20b, and for joining UVW terminals 25a, 25b and 25c to housing-side terminals 28a, 28b and 28c. By employing resistance welding for the welding, the terminals can be joined to each other with stabilized quality. Further, since flat joint plates are provided on one end side of the housing-side terminals 28a, 28b and 28c, and the UVW terminals 25a, 25b and 25c are welded thereto, reliable joints between terminals can also be attained in these portions.
摘要翻译： 提供了一种提高可靠性的集成电动压缩机。 母线连接用于电源板16和电源侧之间以及电源板16和电动机侧之间的电连接，并且采用焊接将汇流条连接到电容器13和电抗器14，用于连接板 汇流条的端子部分连接到PN端子20a和20b，并将UVW端子25a，25b和25c连接到外壳侧端子28a，28b和28c。 通过采用焊接电阻焊接，端子可以以稳定的质量彼此接合。 此外，由于在壳体侧端子28a，28b和28c的一端侧设置有扁平接合板，并且将UVW端子25a，25b和25c焊接在其上，所以也可以在这些部分中实现端子之间的可靠接头。
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公开(公告)号：US08764415B2
公开(公告)日：2014-07-01
申请号：US12230138
申请日：2008-08-25
申请人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Takayuki Takashige , Koji Toyama
发明人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Takayuki Takashige , Koji Toyama
摘要： An integrated-inverter electric compressor whose grounding effect and grounding reliability are increased by reliably grounding an inverter device to a housing and in which the size the inverter device are reduced by simplifying the grounding structure is provided. The integrated-inverter electric compressor includes an inverter device provided in an inverter container on the outer circumference of a housing. The inverter device includes an inverter module formed by integrating a power-related metal substrate and a resin case and is provided with a control-related substrate on the upper surface of the inverter module; the resin case is integrated with mounting legs provided at a plurality of locations on the circumference; the mounting legs are grounded to the power-related metal substrate and the control-related substrate; and grounding terminals, which frame-ground the substrates to the housing, are insert-molded in such a manner that the grounding terminals are securable to the inverter container with screws.
摘要翻译： 提供了一种集成逆变电动压缩机，其通过将逆变器装置可靠地接地到壳体并且通过简化接地结构来减小逆变器装置的尺寸来增加接地效果和接地可靠性。 集成逆变器电动压缩机包括设置在壳体的外周的逆变器容器中的逆变器装置。 逆变器装置包括：逆变器模块，其通过集成功率相关的金属基板和树脂壳体，并且在逆变器模块的上表面上设置有控制相关的基板; 树脂壳体与设置在圆周上的多个位置的安装腿集成; 安装脚接地到与功率相关的金属基板和控制相关的基板; 并且将基板框架接地到壳体的接地端子以这样的方式插入成型，使得接地端子可用螺钉固定到逆变器容器。
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公开(公告)号：US07977900B2
公开(公告)日：2011-07-12
申请号：US12298976
申请日：2008-07-16
申请人： Takashi Nakagami , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
发明人： Takashi Nakagami , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
IPC分类号： H02P27/00
CPC分类号： H02J9/005 , F25B2600/021 , H02M2001/0006 , H02M2001/0032
摘要： The object is to provide an inverter system for a vehicle-mounted air conditioner capable of reducing standby power requirements during nonuse. The voltage supply from a communication power source 80 is turned on and off on the basis of a signal from a communication driver 27a and an electric switch is changed over, whereby the voltage supply from a vehicle-mounted battery power source 50 to a DC-DC converter 26 is turned on and off and the voltage supply to a motor-control microcomputer 24 and a gate circuit 22 is turned on and off. As a result of this, during nonuse the operating state of the motor-control microcomputer 24 is shifted to a sleep mode by performing control by a host ECU 60, whereby the voltage supply is suspended and it becomes possible to reduce power consumption.
摘要翻译： 本发明的目的是提供一种能够在不使用期间降低待机功率需求的车载空调的逆变器系统。 来自通信电源80的电源根据来自通信驱动器27a的信号而被接通和关断，并且电开关被切换，从而从车载电池电源50向DC- DC转换器26导通和截止，并且电动机控制微计算机24和门电路22的电压供应被打开和关闭。 结果，在不使用的情况下，通过由主机ECU60进行控制，马达控制微型计算机24的运转状态转移到睡眠模式，由此停止电源，能够降低功耗。
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公开(公告)号：US08365545B2
公开(公告)日：2013-02-05
申请号：US12442635
申请日：2007-09-28
申请人： Takehiro Adachi , Koji Nakano , Takashi Nakagami , Makoto Hattori , Kazuki Niwa , Takayuki Takashige
发明人： Takehiro Adachi , Koji Nakano , Takashi Nakagami , Makoto Hattori , Kazuki Niwa , Takayuki Takashige
CPC分类号： B60H1/3222 , B60H1/00428 , B60L3/0046 , F25B2600/021 , H02P27/06 , Y02T10/642 , Y02T10/88
摘要： The present invention has an object to provide an on-vehicle air conditioner that can prevent breakage or the like caused by applying a high voltage. In an inverter system 20 that controls an operation of a motor 30 of a compressor for the on-vehicle air conditioner, a motor control microcomputer 24 operates by converting a voltage supplied from an on-vehicle battery power source 50 into a low voltage. Thus, the motor control microcomputer 24 is operated to perform failure diagnosis of a high voltage circuit Cb without a high voltage power source 40 being turned on. The failure diagnosis can be performed without power being supplied from the high voltage power source 40 to the high voltage circuit Cb, thereby preventing the high voltage circuit Cb from being broken by applying the high voltage even when there is some failure in the high voltage circuit Cb.
摘要翻译： 本发明的目的是提供一种能够防止由施加高压引起的破损等的车载空调。 在控制用于车载空调的压缩机的电动机30的操作的逆变器系统20中，电动机控制微计算机24通过将从车载电池电源50供给的电压转换为低电压来进行动作。 因此，电动机控制微型计算机24被操作以进行高电压电路Cb的故障诊断而不使高电压电源40接通。 可以在高压电源40向高电压电路Cb供电的情况下进行故障诊断，从而即使在高电压电路中存在一些故障的情况下也可以通过施加高电压来高压电路Cb断开 Cb。
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公开(公告)号：US20100170294A1
公开(公告)日：2010-07-08
申请号：US12300403
申请日：2008-09-08
申请人： Takashi Nakagami , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
发明人： Takashi Nakagami , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
CPC分类号： F04C23/008 , F04C18/0215 , F04C2240/803 , F04C2240/808 , H01L25/162 , H01L2924/0002 , H02K11/33 , H01L2924/00
摘要： The object is to provide an integrated compressor that enables a control board to be miniaturized while ensuring a layout in which the heat radiation of parts is considered. Diodes 43 and IGBTs 42 that correspond to each of the U-phase, V-phase and W-phase are arrayed in series for each phase. Rectangular chips are used for the diodes 43 and IGBTs 42. As a result of this, a power board 16 is substantially miniaturized, and the diode 43, the IGBT 42, a P-terminal electrode pattern 40, an N-terminal electrode pattern 41, a shunt resistor 44, output terminal patterns 48U, 48V, 48W, and a feed pattern 50 are disposed so as to lie in a region in contact with an outer surface of a housing.
摘要翻译： 本发明的目的是提供一种集成式压缩机，其能够使控制板小型化，同时确保考虑部件的热辐射的布局。 对应于U相，V相和W相中的每一个的二极管43和IGBT42针对每个相串联排列。 二极管43和IGBT42使用矩形芯片。其结果是功率板16基本上小型化，二极管43，IGBT42，P端子电极图案40，N端子电极图案41 分流电阻器44，输出端子图案48U，48V，48W和馈送图案50设置成位于与外壳的外表面接触的区域中。
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公开(公告)号：US20090246047A1
公开(公告)日：2009-10-01
申请号：US12230138
申请日：2008-08-25
申请人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Takayuki Takashige , Koji Toyama
发明人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Takayuki Takashige , Koji Toyama
摘要： An integrated-inverter electric compressor whose grounding effect and grounding reliability are increased by reliably grounding an inverter device to a housing and in which the size the inverter device are reduced by simplifying the grounding structure is provided. The integrated-inverter electric compressor includes an inverter device provided in an inverter container on the outer circumference of a housing. The inverter device includes an inverter module formed by integrating a power-related metal substrate and a resin case and is provided with a control-related substrate on the upper surface of the inverter module; the resin case is integrated with mounting legs provided at a plurality of locations on the circumference; the mounting legs are grounded to the power-related metal substrate and the control-related substrate; and grounding terminals, which frame-ground the substrates to the housing, are insert-molded in such a manner that the grounding terminals are securable to the inverter container with screws.
摘要翻译： 提供了一种集成逆变电动压缩机，其通过将逆变器装置可靠地接地到壳体并且通过简化接地结构来减小逆变器装置的尺寸来增加接地效果和接地可靠性。 集成逆变器电动压缩机包括设置在壳体的外周的逆变器容器中的逆变器装置。 逆变器装置包括：逆变器模块，其通过集成功率相关的金属基板和树脂壳体，并且在逆变器模块的上表面上设置有控制相关的基板; 树脂壳体与设置在圆周上的多个位置的安装腿集成; 安装脚接地到与功率相关的金属基板和控制相关的基板; 并且将基板框架接地到壳体的接地端子以这样的方式插入成型，使得接地端子可用螺钉固定到逆变器容器。
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