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1.发明授权Inverter-integrated electric compressor with inverter storage box arrangement 有权逆变器集成式电动压缩机带逆变器存储箱装置公开(公告)号：US08007255B2
公开(公告)日：2011-08-30
申请号：US11704222
申请日：2007-02-09
CPC分类号： B60H1/3223 , F04B39/121 , H02K5/225 , H02K7/14 , H02K11/33
摘要： An inverter-integrated electric compressor enhances vibration resistance of an inverter apparatus integrated with a housing without degrading cooling performance, reduction in weight, or the ease of assembly of the inverter apparatus. An inverter-integrated electric compressor has an inverter apparatus integrated with an inverter storage box of housing. The inverter apparatus includes a metal plate secured in an inverter storage box, a plurality of power semiconductor switching elements mounted on the metal plate, a power substrate on which a power-related control circuit for operating the power semiconductor switching elements is mounted, and a busbar assembly formed by integrating a plurality of busbars with an insulator. The metal plate includes a protrusion extending in a width direction perpendicular to a motor shaft direction of an electric motor.
摘要翻译： 逆变器集成的电动压缩机提高了与壳体集成的逆变器装置的抗振性，而不降低冷却性能，减轻重量或易于组装逆变器装置。 逆变器集成电动压缩机具有与壳体的逆变器存储箱一体化的逆变器装置。 逆变器装置包括固定在逆变器存储箱中的金属板，安装在金属板上的多个功率半导体开关元件，安装用于操作功率半导体开关元件的功率相关控制电路的功率基板，以及 通过将多个母线与绝缘体集成而形成的母线组件。 金属板包括在与电动机的电机轴方向垂直的宽度方向上延伸的突起。
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2.发明授权Inverter module and integrated-inverter electric compressor using gel-like material for absorbing vibration to a control board 有权逆变器模块和集成逆变电动压缩机采用凝胶状材料吸收控制板振动公开(公告)号：US08842436B2
公开(公告)日：2014-09-23
申请号：US13119892
申请日：2010-02-25
申请人： Makoto Hattori , Masahiko Asai , Kazuki Niwa , Takayuki Takashige , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji
发明人： Makoto Hattori , Masahiko Asai , Kazuki Niwa , Takayuki Takashige , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji
CPC分类号： B60H1/3222 , B60H1/00428 , H02M7/003 , Y02T10/88
摘要： An object is to provide an inverter module that can ensure satisfactory anti-vibration strength, moisture resistance, and isolation for each of the upper and lower boards of the inverter module and that can reduce the weight and cost, and to provide an integrated-inverter electric compressor. In an inverter module (21) in which a power system board (23) and a control board (31) are integrated via a resin case (22), the inverter module (21) is configured such that the power system board (23), on which a semiconductor switching device (24) is mounted, is provided at the lower part of the resin case (22) and the control board (31), on which a control-and-communication circuit is mounted, is provided thereabove. In the resin case (22), a thermosetting resin (36) is filled to a height position where the top surface of the power system board is covered (23), so that the power system board (23) is encapsulated in the resin, and a gel-like resin material (38) is filled from a resin-encapsulated surface (37) to a height position where a part of the control board (31) is covered.
摘要翻译： 目的在于提供一种逆变器模块，其可以确保逆变器模块的上下板的抗振强度，耐湿性和隔离性能，并且可以降低重量和成本，并提供集成逆变器 电动压缩机。 在电力系统基板（23）和控制基板（31）经由树脂外壳（22）一体化的逆变器模块（21）中，逆变器模块（21）构成为：电力系统基板（23） 在其上设置有安装有半导体开关装置（24）的树脂壳体（22）的下部和安装有控制和通信电路的控制板（31）。 在树脂箱（22）中，将热固性树脂（36）填充到电力系统板的顶面被覆盖的高度位置（23），使电力系统基板（23）封装在树脂中， 并将凝胶状树脂材料（38）从树脂密封面（37）填充到控制基板（31）的一部分被覆盖的高度位置。
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公开(公告)号：US07652902B2
公开(公告)日：2010-01-26
申请号：US12005412
申请日：2007-12-27
申请人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
发明人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
CPC分类号： H05K7/1432 , Y10T29/49169
摘要： An object is to provide an integrated-inverter electric compressor that can enhance assembly and vibration resistance of power semiconductor switching devices and control substrates thereof constituting the inverter device. The integrated-inverter electric compressor, in which an inverter device is installed in an inverter container provided on an outer circumference of a housing, includes a plurality of IGBTs constituting the inverter device and a guide member having a plurality of guide holes for passing terminals of the IGBTs provided between the control substrate and the IGBTs. The guide member is provided with at least one first positioning pin, fitted in positioning holes provided in a mounting surface of the IGBT, in one side surface facing the IGBT, and at least one second positioning pin, fitted in positioning holes provided in the control substrate, in another side surface facing the control substrate.
摘要翻译： 本发明的目的是提供一种能够提高构成逆变器装置的功率半导体开关器件及其控制基板的组装抗振性的集成逆变电动压缩机。 其中逆变器装置安装在设置在壳体的外周上的逆变器容器中的集成逆变电动压缩机包括构成逆变器装置的多个IGBT，以及具有多个用于通过端子的端子的引导孔的引导构件 设置在控制基板和IGBT之间的IGBT。 引导构件设置有至少一个第一定位销，该第一定位销装配在设置在IGBT的安装表面中的定位孔中，在面向IGBT的一个侧表面中，以及至少一个第二定位销，装配在设置在控制器中的定位孔中 衬底，在面对控制衬底的另一个侧表面中。
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公开(公告)号：US20080205107A1
公开(公告)日：2008-08-28
申请号：US12005412
申请日：2007-12-27
申请人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
发明人： Makoto Hattori , Takayuki Takashige , Kazuki Niwa , Koji Nakano , Shunsuke Yakushiji , Makoto Ebisawa
CPC分类号： H05K7/1432 , Y10T29/49169
摘要： An object is to provide an integrated-inverter electric compressor that can enhance assembly and vibration resistance of power semiconductor switching devices and control substrates thereof constituting the inverter device. The integrated-inverter electric compressor, in which an inverter device is installed in an inverter container provided on an outer circumference of a housing, includes a plurality of IGBTs constituting the inverter device and a guide member having a plurality of guide holes for passing terminals of the IGBTs provided between the control substrate and the IGBTs. The guide member is provided with at least one first positioning pin, fitted in positioning holes provided in a mounting surface of the IGBT, in one side surface facing the IGBT, and at least one second positioning pin, fitted in positioning holes provided in the control substrate, in another side surface facing the control substrate.
摘要翻译： 本发明的目的是提供一种能够提高构成逆变器装置的功率半导体开关器件及其控制基板的组装抗振性的集成逆变电动压缩机。 其中逆变器装置安装在设置在壳体的外周上的逆变器容器中的集成逆变电动压缩机包括构成逆变器装置的多个IGBT，以及具有多个用于通过端子的端子的引导孔的引导构件 设置在控制基板和IGBT之间的IGBT。 引导构件设置有至少一个第一定位销，该第一定位销装配在设置在IGBT的安装表面中的定位孔中，在面向IGBT的一个侧表面中，以及至少一个第二定位销，装配在设置在控制器中的定位孔中 衬底，在面对控制衬底的另一个侧表面中。
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公开(公告)号：US20110236235A1
公开(公告)日：2011-09-29
申请号：US13119892
申请日：2010-02-25
申请人： Makoto Hattori , Masahiko Asai , Kazuki Niwa , Takayuki Takashige , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji
发明人： Makoto Hattori , Masahiko Asai , Kazuki Niwa , Takayuki Takashige , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji
CPC分类号： B60H1/3222 , B60H1/00428 , H02M7/003 , Y02T10/88
摘要： An object is to provide an inverter module that can ensure satisfactory anti-vibration strength, moisture resistance, and isolation for each of the upper and lower boards of the inverter module and that can reduce the weight and cost, and to provide an integrated-inverter electric compressor. In an inverter module (21) in which a power system board (23) and a control board (31) are integrated via a resin case (22), the inverter module (21) is configured such that the power system board (23), on which a semiconductor switching device (24) is mounted, is provided at the lower part of the resin case (22) and the control board (31), on which a control-and-communication circuit is mounted, is provided thereabove. In the resin case (22), a thermosetting resin (36) is filled to a height position where the top surface of the power system board is covered (23), so that the power system board (23) is encapsulated in the resin, and a gel-like resin material (38) is filled from a resin-encapsulated surface (37) to a height position where a part of the control board (31) is covered.
摘要翻译： 目的在于提供一种逆变器模块，其可以确保逆变器模块的上下板的抗振强度，耐湿性和隔离性能，并且可以降低重量和成本，并提供集成逆变器 电动压缩机。 在电力系统基板（23）和控制基板（31）经由树脂外壳（22）一体化的逆变器模块（21）中，逆变器模块（21）构成为：电力系统基板（23） 在其上设置有安装有半导体开关装置（24）的树脂壳体（22）的下部和安装有控制和通信电路的控制板（31）。 在树脂箱（22）中，将热固性树脂（36）填充到电力系统板的顶面被覆盖的高度位置（23），使电力系统基板（23）封装在树脂中， 并将凝胶状树脂材料（38）从树脂密封面（37）填充到控制基板（31）的一部分被覆盖的高度位置。
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公开(公告)号：US20080116838A1
公开(公告)日：2008-05-22
申请号：US11704222
申请日：2007-02-09
IPC分类号： H02P27/06
CPC分类号： B60H1/3223 , F04B39/121 , H02K5/225 , H02K7/14 , H02K11/33
摘要： An inverter-integrated electric compressor enhances vibration resistance of an inverter apparatus integrated with a housing without degrading cooling performance, reduction in weight, or the ease of assembly of the inverter apparatus. An inverter-integrated electric compressor 1 has an inverter apparatus 22 integrated with an inverter storage box 11 of a housing 3. The inverter apparatus 22 includes a metal plate 23 secured in an inverter storage box 11; a plurality of power semiconductor switching elements 24 mounted on the metal plate 23; a power substrate 25 on which a power-related control circuit for operating the power semiconductor switching elements 24 is mounted; and a busbar assembly 26 formed by integrating a plurality of busbars with an insulator. The metal plate 23 includes a protrusion 33 extending in a width direction perpendicular to a motor shaft direction L of an electric motor.
摘要翻译： 逆变器集成的电动压缩机提高了与壳体集成的逆变器装置的抗振性，而不降低冷却性能，减轻重量或易于组装逆变器装置。 逆变器一体式电动压缩机1具有与壳体3的变换器储存箱11一体化的逆变器装置22。 逆变器装置22包括固定在逆变器存储箱11中的金属板23; 安装在金属板23上的多个功率半导体开关元件24; 电源基板25，其上安装有用于操作功率半导体开关元件24的电力相关控制电路; 以及通过将多个母线与绝缘体集成而形成的母线组件26。 金属板23包括在与电动机的电机轴方向L垂直的宽度方向上延伸的突起33。
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公开(公告)号：US08717765B2
公开(公告)日：2014-05-06
申请号：US13000775
申请日：2009-11-26
CPC分类号： H01L25/00 , F04B39/121 , F04B2203/0204 , F04C23/008 , F04C2240/808 , F04C2270/12 , H01L2924/0002 , H02K7/14 , H02K11/33 , H02M7/003 , H05K1/0201 , H05K5/0247 , H05K7/1432 , H01L2924/00
摘要： An integrated-inverter electric compressor and an inverter unit thereof are provided, with which sufficient anti-vibration properties can be ensured and weight reduction can be achieved. In an integrated-inverter electric compressor, an inverter unit includes an inverter module in which a power-system metallic board having mounted thereon semiconductor switching elements and so forth is integrated with a plastic case, and a CPU board having mounted thereon a control and communication circuit that operates at a low voltage, such as a CPU, is provided on a top face of the inverter module, and inside the plastic case, a thermosetting resin layer for insulation and anti-humidity purposes is provided so as to cover a top face of the power-system metallic board, and a vibration-absorbing elastomeric adhesive layer that maintains a rubber state in an operating temperature range of the integrated-inverter electric compressor is provided between a bottom face of the CPU board and the thermosetting resin layer.
摘要翻译： 提供了一体式逆变电动压缩机及其逆变器单元，能够确保足够的抗振性，并可实现减重。 在集成逆变电动压缩机中，逆变器单元包括逆变器模块，其中安装有半导体开关元件等的电力系统金属板与塑料壳体一体化，并且CPU板上安装有控制和通信 在逆变器模块的上表面上设置有诸如CPU等低电压工作的电路，并且在塑料外壳内部设置用于绝缘和防湿的目的的热固性树脂层，以覆盖顶面 以及在所述CPU板的底面和所述热固性树脂层之间设置在所述集成逆变电动压缩机的工作温度范围内保持橡胶状态的吸振弹性体粘合剂层。
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公开(公告)号：US20110095659A1
公开(公告)日：2011-04-28
申请号：US13000775
申请日：2009-11-26
IPC分类号： H02K5/22
CPC分类号： H01L25/00 , F04B39/121 , F04B2203/0204 , F04C23/008 , F04C2240/808 , F04C2270/12 , H01L2924/0002 , H02K7/14 , H02K11/33 , H02M7/003 , H05K1/0201 , H05K5/0247 , H05K7/1432 , H01L2924/00
摘要： An integrated-inverter electric compressor and an inverter unit thereof are provided, with which sufficient anti-vibration properties can be ensured and weight reduction can be achieved. In an integrated-inverter electric compressor, an inverter unit includes an inverter module in which a power-system metallic board having mounted thereon semiconductor switching elements and so forth is integrated with a plastic case, and a CPU board having mounted thereon a control and communication circuit that operates at a low voltage, such as a CPU, is provided on a top face of the inverter module, and inside the plastic case, a thermosetting resin layer for insulation and anti-humidity purposes is provided so as to cover a top face of the power-system metallic board, and a vibration-absorbing elastomeric adhesive layer that maintains a rubber state in an operating temperature range of the integrated-inverter electric compressor is provided between a bottom face of the CPU board and the thermosetting resin layer.
摘要翻译： 提供了一体式逆变电动压缩机及其逆变器单元，能够确保足够的抗振性，并可实现减重。 在集成逆变电动压缩机中，逆变器单元包括逆变器模块，其中安装有半导体开关元件等的电力系统金属板与塑料外壳一体化，并且CPU板上安装有控制和通信 在逆变器模块的上表面上设置有诸如CPU等低电压工作的电路，并且在塑料外壳内部设置用于绝缘和防湿的目的的热固性树脂层，以覆盖顶面 以及在所述CPU板的底面和所述热固性树脂层之间设置在所述集成逆变电动压缩机的工作温度范围内保持橡胶状态的吸振弹性体粘合剂层。
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公开(公告)号：US07898116B2
公开(公告)日：2011-03-01
申请号：US12230207
申请日：2008-08-26
申请人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji , Naoto Kunieda
发明人： Makoto Hattori , Kazuki Niwa , Koji Nakano , Takashi Nakagami , Shunsuke Yakushiji , Naoto Kunieda
CPC分类号： B60H1/3222 , H01L2224/48091 , H02K11/33 , H05K7/1432 , H01L2924/00014
摘要： The invention provides an integrated-inverter electric compressor and an inverter device thereof which allow handling of the inverter device by neither touching nor holding a CPU substrate. An integrated-inverter electric compressor includes an inverter module integrating a power-related metal substrate on which a power semiconductor switching device is mounted and a resin case integrally insert-molded with a plurality of terminals, and is provided with a CPU substrate on which a control and communication circuit having a device that operates at low-voltage is mounted on the upper surface of the inverter module, wherein the resin case is integrated with a grip which extends in a horizontal direction at an upper edge of a circumference thereof.
摘要翻译： 本发明提供一种集成逆变电动压缩机及其逆变器装置，其通过既不接触也不夹持CPU基板来处理逆变器装置。 集成逆变器电动压缩机包括：集成功率相关的金属基板的功率半导体开关装置和与多个端子一体插入成型的树脂壳体的逆变器模块，并且设置有CPU基板， 具有在低电压下操作的装置的控制和通信电路安装在逆变器模块的上表面上，其中树脂壳体与在其周边的上边缘处沿水平方向延伸的把手成一体。
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公开(公告)号：US20100232991A1
公开(公告)日：2010-09-16
申请号：US12298969
申请日：2008-06-27
申请人： Takashi Nakagami , Shunsuke Yakushiji , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
发明人： Takashi Nakagami , Shunsuke Yakushiji , Koji Nakano , Masahiko Asai , Makoto Hattori , Kazuki Niwa
IPC分类号： F04C18/02
CPC分类号： H05K3/368 , F04B39/121 , H02K11/33 , H02M7/003 , H05K1/144 , H05K3/3447 , H05K2201/09409 , H05K2201/10303 , H05K2201/2018
摘要： In an inverter control apparatus in which a control circuit board is fixed by use of pin-like terminals provided in a power board, the breakage of the pin-like terminals is prevented. The power board 160 is provided with a plurality of signal transmission terminals 210a, 210b, 220a, 220b for signal transmission to and from the control circuit board 150 and for grounding along each of a pair of opposed sides, the control circuit board 150 is electrically connected to the plurality of signal transmission terminals 210a etc. and is fixed by soldering to the plurality of signal transmission terminals 210a etc., and the plurality of signal transmission terminals 210a etc. are arranged along each of the pair of sides in a plurality of rows.
摘要翻译： 在通过使用设置在电源板中的销状端子来固定控制电路板的逆变器控制装置中，防止了销状端子的破损。 电源板160设置有多个信号传输端子210a，210b，220a，220b，用于向控制电路板150发送信号和从控制电路板150传输信号，并且用于沿着一对相对侧中的每一个接地，控制电路板150电气 连接到多个信号传输端子210a等，并且通过焊接固定到多个信号传输端子210a等，并且多个信号传输端子210a等沿着多个侧面中的每一侧布置 行。
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