公开(公告)号：US10414692B2

公开(公告)日：2019-09-17

申请号：US14785968

申请日：2014-04-24

Applicant: THE INTELLECTUAL GORILLA GMBH

Inventor： Evan R. Daniels ,  Per Just Andersen

IPC: C04B14/06 ,  C04B14/12 ,  C04B18/02 ,  C04B28/02 ,  C04B14/16 ,  C04B41/45 ,  C04B111/00 ,  C04B111/28 ,  C04B111/40

Abstract: An extrudable cement-based material is formed from a mixture that includes cement in the range of about 40 to 90% by wet weight percent, a lightweight expanded aggregate in the range of about 10 to 60% by wet weight percent, a secondary material in the range of about 0.1 to 50% by wet weight percent, a reinforcement fiber in the range of about 1 to 20% by wet weight percent, a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent, a retarder in the range of about 0.1 to 8% by wet weight percent, and water in the range of 10 to 60% of a total wet material weight.

公开(公告)号：US10315386B2

公开(公告)日：2019-06-11

申请号：US15193274

申请日：2016-06-27

Applicant: The Intellectual Gorilla GmbH

Inventor： Evan R. Daniels ,  Jonathan Newton

IPC: B32B13/02 ,  B32B5/18 ,  B32B5/24 ,  B32B9/00 ,  B32B21/02 ,  C04B20/00 ,  E04B1/94 ,  E06B5/16 ,  E06B3/82 ,  E06B3/70 ,  C04B28/14 ,  B32B3/14 ,  B32B21/04 ,  B32B13/04 ,  B32B15/04 ,  C04B111/00 ,  C04B111/28

Abstract: A composite product includes gypsum in an amount of 70 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.

公开(公告)号：US20160257613A2

公开(公告)日：2016-09-08

申请号：US14785968

申请日：2014-04-24

Applicant: THE INTELLECTUAL GORILLA GMBH

Inventor： Evan R. Daniels ,  Per Just Andersen

IPC: C04B18/02 ,  C04B14/16 ,  C04B41/45 ,  C04B28/02

CPC classification number: C04B18/027 ,  C04B14/16 ,  C04B28/02 ,  C04B41/4543 ,  C04B2111/00129 ,  C04B2111/28 ,  C04B2111/40 ,  C04B2201/32 ,  Y02W30/92 ,  Y02W30/94 ,  Y02W30/97 ,  C04B14/06 ,  C04B14/12 ,  C04B14/185 ,  C04B14/24 ,  C04B14/42 ,  C04B16/0633 ,  C04B16/0641 ,  C04B16/065 ,  C04B18/08 ,  C04B18/146 ,  C04B18/24 ,  C04B2103/0079 ,  C04B2103/20 ,  C04B14/28 ,  C04B18/141 ,  C04B22/143 ,  C04B24/06 ,  C04B24/14 ,  C04B24/38 ,  C04B24/383

Abstract: An extrudable cement-based material is formed from a mixture that includes cement in the range of about 40 to 90% by wet weight percent, a lightweight expanded aggregate in the range of about 10 to 60% by wet weight percent, a secondary material in the range of about 0.1 to 50% by wet weight percent, a reinforcement fiber in the range of about 1 to 20% by wet weight percent, a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent, a retarder in the range of about 0.1 to 8% by wet weight percent, and water in the range of 10 to 60% of a total wet material weight.

公开(公告)号：US10240089B2

公开(公告)日：2019-03-26

申请号：US15230774

申请日：2016-08-08

Applicant: The Intellectual Gorilla GmbH

Inventor： Evan R. Daniels ,  Jonathan Newton

IPC: C09K21/02 ,  C04B24/38 ,  C04B20/00 ,  E04B1/94 ,  C04B28/14 ,  E06B3/82 ,  E04C2/04 ,  E04C2/288 ,  E06B5/16 ,  E06B3/70 ,  E06B3/74 ,  E06B3/76 ,  E06B3/78 ,  C04B111/00 ,  C04B111/10 ,  C04B111/28

Abstract: A composite product includes gypsum in an amount of 60 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.

公开(公告)号：US10196309B2

公开(公告)日：2019-02-05

申请号：US15029416

申请日：2014-10-16

Applicant: THE INTELLECTUAL GORILLA GMBH ,  Evan R. Daniels

Inventor： Per Just Andersen ,  Evan R. Daniels

IPC: C04B14/06 ,  C04B18/24 ,  C04B28/04 ,  C04B28/06 ,  C04B28/18 ,  C04B14/42 ,  C04B16/02 ,  C04B16/06 ,  C04B22/04 ,  C04B38/10 ,  C04B111/28 ,  C04B103/00 ,  C04B103/40 ,  C04B103/48 ,  C04B111/40 ,  C04B111/00

Abstract: A high temperature lightweight thermal insulating material is formed from a mixture that includes cement or silica sand, water and a foaming agent. The foaming agent can be an aluminum powder or a surfactant. The insulating material has a maximum use temperature greater than about 600 degrees Celsius.

公开(公告)号：US20160303826A1

公开(公告)日：2016-10-20

申请号：US15193274

申请日：2016-06-27

Applicant: The Intellectual Gorilla GmbH

Inventor： Evan R. Daniels ,  Jonathan Newton

IPC: B32B13/02 ,  B32B5/18 ,  B32B5/24 ,  B32B9/00 ,  B32B21/02 ,  C04B20/00 ,  E04B1/94 ,  E06B5/16 ,  E06B3/82 ,  E06B3/70 ,  C04B28/14 ,  B32B3/14 ,  B32B21/04

CPC classification number: B32B13/02 ,  B32B3/14 ,  B32B5/18 ,  B32B5/24 ,  B32B9/005 ,  B32B9/007 ,  B32B13/04 ,  B32B15/04 ,  B32B21/02 ,  B32B21/04 ,  B32B2262/0223 ,  B32B2262/0253 ,  B32B2262/0269 ,  B32B2262/062 ,  B32B2262/101 ,  B32B2266/0278 ,  B32B2307/3065 ,  B32B2419/00 ,  C04B20/0068 ,  C04B28/14 ,  C04B2111/0062 ,  C04B2111/28 ,  E04B1/94 ,  E04B1/942 ,  E06B3/7015 ,  E06B3/822 ,  E06B5/161 ,  E06B2003/7019 ,  E06B2003/7032 ,  E06B2003/7036 ,  E06B2003/7038 ,  E06B2003/7042 ,  E06B2003/7051 ,  E06B2003/7059 ,  Y02W30/97 ,  C04B14/42 ,  C04B16/0633 ,  C04B16/0641 ,  C04B18/24 ,  C04B20/002 ,  C04B24/383 ,  C04B2103/0079

Abstract: A composite product includes gypsum in an amount of 70 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.

Abstract translation: 复合产品包括70至90重量％的石膏，基于该复合材料基本均匀分布的1.5至26重量％的纤维，和0.5至6重量％的流变改性剂 。 引起或允许复合物固化以形成固化的复合材料。 固化复合材料是用于防火门芯，防火门或防火建筑面板的防火部件。 耐火部件可以包括建筑面板，门板，门芯，门轨，门框，门锁块，门边框或门插入件。

公开(公告)号：US20160096774A1

公开(公告)日：2016-04-07

申请号：US14785987

申请日：2014-04-24

Applicant: THE INTELLECTUAL GORILLA GMBH

Inventor： Evan R. Daniels ,  Per Just Andersen

IPC: C04B28/26 ,  C04B14/22

CPC classification number: C04B20/0024 ,  C04B14/045 ,  C04B14/106 ,  C04B14/22 ,  C04B14/24 ,  C04B18/027 ,  C04B20/04 ,  C04B28/26 ,  C04B38/009 ,  C04B2111/40 ,  C04B2201/20 ,  C04B2201/30 ,  C04B14/16 ,  C04B22/085 ,  C04B40/0268 ,  C04B18/021 ,  C04B18/023 ,  C04B38/02

Abstract: An expanded lightweight aggregate has compositional ranges (Wt. % Range) of about: (a) 40 to 60% ground glass or pumice, 40 to 60% water, 3 to 15% sodium silicate, and 0.1 to 5% NaNO3 for the slurry; and (b) 50 to 85% ground glass or pumice, and 15 to 50% slurry for the granulator.

Abstract translation: 膨胀的轻质骨料具有约：（a）40至60％研磨玻璃或浮石，40至60％水，3至15％硅酸钠和0.1至5％NaNO 3的组成范围（Wt。％范围） ; 和（b）50至85％的研磨玻璃或浮石，以及15至50％的造粒机浆料。

公开(公告)号：US20210331979A1

公开(公告)日：2021-10-28

申请号：US17367829

申请日：2021-07-06

Applicant: The Intellectual Gorilla GmbH

Inventor： Per Just Andersen ,  Evan R. Daniels

IPC: C04B28/14 ,  C04B14/06 ,  C04B16/06 ,  C04B41/00 ,  C04B41/61 ,  B28B3/22 ,  B28B11/08 ,  B28B11/24 ,  B28B11/18 ,  B28B11/04 ,  B28B11/00 ,  C04B14/28

Abstract: A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

公开(公告)号：US11072562B2

公开(公告)日：2021-07-27

申请号：US16747329

申请日：2020-01-20

Applicant: The Intellectual Gorilla GmbH

Inventor： Per Just Andersen ,  Evan R. Daniels

IPC: C04B28/14 ,  C04B14/06 ,  C04B16/06 ,  C04B41/00 ,  C04B41/61 ,  B28B3/22 ,  B28B11/08 ,  B28B11/24 ,  B28B11/18 ,  B28B11/04 ,  B28B11/00 ,  C04B14/28 ,  C04B103/24 ,  C04B111/00 ,  C04B111/60

Abstract: A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

公开(公告)号：US10442733B2

公开(公告)日：2019-10-15

申请号：US15116763

申请日：2015-02-04

Applicant: The Intellectual Gorilla GmbH ,  Evan R. Daniels

Inventor： Per Just Andersen ,  Evan R. Daniels

IPC: B28B11/04 ,  C04B18/24 ,  C04B20/00 ,  C04B22/04 ,  C04B24/24 ,  C04B28/00 ,  C04B28/04 ,  C04B28/06 ,  C04B28/32 ,  C04B28/34 ,  B28B1/50 ,  B28B11/08 ,  B28B11/12 ,  C04B24/38 ,  E04B1/80 ,  C04B111/28 ,  C04B111/40

Abstract: A lightweight thermal insulating cement-based material is formed from a mixture that includes cement, water and a foaming agent. The foaming agent can be an aluminum powder or a surfactant. The insulating material has a maximum use temperature of about 900 degrees Celsius or more.