Abstract:
A method of machining cooling holes in a component includes the steps of inserting an electro discharge machining guide that houses an electrode into an internal cavity of a component, and machining a cooling hole into a wall of the component with the electrode. A gas turbine engine component includes first and second spaced apart walls providing an internal cavity. The first wall has outer and inner surfaces. The inner surface faces the internal cavity. A cooling hole extends through the first wall from the inner surface to the outer surface. The cooling hole includes entry and exit openings respectively provided in the inner and outer surfaces. The exit opening includes a cross-sectional area that is smaller than a cross-sectional area of the entry opening.
Abstract:
An airfoil has an of internal cooling channel, and cooling holes extending from the internal cooling channel to an outer skin. Air is injected into the cooling channel, and then into an inlet of the cooling hole. The exit of the air from an outlet of the cooling hole at the outer skin is monitored to determine whether the outlet is blocked. A location of the inlet of the cooling hole is determined by utilizing the determined location of the outlet, in combination with a known angle through which the cooling hole extends.
Abstract:
An airfoil body includes an airfoil wall defined between an internal cavity surface and an external airfoil surface. A pad extends from the internal cavity surface. A cooling hole extends from the external airfoil surface, through the airfoil wall and through the pad for fluid communication through the airfoil wall.
Abstract:
A method of non-destructively inspecting an article includes scanning an article to produce a computerized three-dimensional representation of an internal feature of the article. A measurement characteristic of the internal feature is then generated from a plurality of cross-sections through the computerized three-dimensional representation of the internal feature. The measurement characteristic is then used to determine whether the internal feature meets a design criterion.
Abstract:
An electro discharge machining system includes a guide having first and second portions that are non-colinear with respect to one another. A consumable electrode is housed within the guide and configured to drill cooling holes in a component. A controller is programmed to position the guide and electrode to a desired position with respect to the component. An electro discharge machining guide includes first and second portions that are non-colinear with respect to one another and that include a passage configured to receive an electrode.