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公开(公告)号：US10710161B2
公开(公告)日：2020-07-14
申请号：US14202195
申请日：2014-03-10
摘要： A method of fabricating a functionally graded turbine engine component is disclosed and includes the step of depositing layers of powder onto a base and solidifying/fusing each layer with a first directed energy beam to define a component. The method further includes varying a process parameter between deposited layers to define different material properties within the component. The method also proposes surface enhancement approach that can be used after depositing each layer to locally customize the material properties. The method also proposes machining the different internal surfaces to achieve the proper surface finishing required.
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公开(公告)号：US10376960B2
公开(公告)日：2019-08-13
申请号：US15409483
申请日：2017-01-18
发明人： John A. Sharon , Daniel V. Viens , Tahany Ibrahim El-Wardany , Gajawalli V. Srinivasan , Joseph J. Sangiovanni , Ranadip Acharya
IPC分类号： B22F5/00 , B33Y10/00 , B33Y80/00 , B22F3/105 , B23K26/342 , F01D5/02 , B22F7/06 , B23K26/00 , B23K26/082 , B23K101/00 , B23K103/18
摘要： An additively manufactured alloy component has a first portion formed of the alloy and having a first grain size, and a second portion formed of the alloy and having a second grain size smaller than the first grain size. In an embodiment, the alloy component is an alloy turbine disk, the first portion is a rim region of the alloy turbine disk, and the second portion is a hub region of the alloy turbine disk. The first and second grain sizes may be achieved by controllably varying the laser power and/or scan speed during additive manufacturing.
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公开(公告)号：US20190128144A1
公开(公告)日：2019-05-02
申请号：US15801943
申请日：2017-11-02
发明人： Chris Vargas , Tahany Ibrahim El-Wardany , Michael A. Klecka , Matthew Grow , Tania Bhatia Kashyap
摘要： Aspects are directed to removing a portion of a component that includes wear to generate a void in the component, where a material of the component has a first microstructure, depositing a filler material in the void, subjecting the filler material to a cold working technique to compress the filler material, and applying a heat treatment to cause the filler material to have a second microstructure that is matched to the first microstructure. Aspects are directed to a case of an engine, including: a first portion with a first material that has a first microstructure, and a second portion with a second material that has a second microstructure, where the second microstructure is matched to the first microstructure, where the second material includes a plurality of layers, and where at least one layer of the plurality of layers includes a compressive residual stress.
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公开(公告)号：US10222001B2
公开(公告)日：2019-03-05
申请号：US15035060
申请日：2014-09-08
发明人： Paul F. Croteau , John P. Wesson , Andrzej Ernest Kuczek , Matthew E. Lynch , Tahany Ibrahim El-Wardany , Ellen Y. Sun , Wenping Zhao , Daniel V. Viens
摘要： A pressure vessel configured to store a pressurized fluid is provided including a plurality of lobes. Each lobe includes at least one vertically arranged interior wall. The plurality of lobes are positioned in a side by side configuration such that a first interior wall of a first lobe is positioned adjacent a second interior wall of a second adjacent lobe. The first interior wall and the second interior wall are configured to contact one another at a first point of tangency. A first tangent intersects the first lobe at the first point of tangency and a second tangent intersects the second lobe at the first point of tangency. The first tangent and the second tangent are separated by about 120 degrees.
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公开(公告)号：US20180290254A1
公开(公告)日：2018-10-11
申请号：US15483115
申请日：2017-04-10
IPC分类号： B23Q11/10 , C10M125/08 , C10M125/04 , C10M125/20 , C10M125/26 , C10M125/18 , C10M125/02 , C10M125/22
摘要： A machining process includes providing a cutting tool having a rake face and a flank face; bringing the cutting tool into contact with a metal alloy work piece to form a chip by penetrating the cutting tool into the workpiece; and introducing a nanofluid into a vicinity of the penetration to remove heat and, in some instances, customize the finished surface. The nanofluid includes a mixture of a cryo-liquid and nanoparticles having a maximum size of approximately 0.1 nanometers to approximately 100 nanometers.
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公开(公告)号：US20180171447A1
公开(公告)日：2018-06-21
申请号：US15385660
申请日：2016-12-20
发明人： Justin R. Hawkes , Joseph C. Rampone , Tahany Ibrahim El-Wardany , Randy P. Salva , Patrick Louis Clavette , Thomas J. Garosshen
CPC分类号： C22F1/04 , B21B37/58 , B21H7/16 , B21K3/04 , B23P9/02 , B24B19/14 , B24B27/0038 , B24B27/027 , B24B39/00 , B24B39/04 , B24B41/007 , B24B41/04 , B25J9/1633 , B25J11/005 , B25J13/085 , F05D2230/26
摘要： An embodiment of a tool assembly includes a hub connected to a distal end of a spring-loaded shaft assembly disposed along a first axis. An upper hub portion is adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extends along a second axis, forming a nonzero angle relative to the first axis. A roller disk is joined to the lower portion of the hub, and is rotatable about the second axis parallel to the second portion of the hub. A load cell is disposed along the first axis between a proximal end of the shaft and the roller disk, and is adapted to measure a downward force applied along the shaft assembly.
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公开(公告)号：US20180169828A1
公开(公告)日：2018-06-21
申请号：US15385648
申请日：2016-12-20
发明人： Justin R. Hawkes , Joseph C. Rampone , Andrzej Ernest Kuczek , Tahany Ibrahim El-Wardany , Randy P. Salva , Patrick Louis Clavette , Thomas J. Garosshen
摘要： An embodiment of a tool assembly includes a spring-loaded shaft assembly disposed along a first axis, a hub, and a roller disk. The hub is connected to a distal end of the spring-loaded shaft assembly. The hub has an upper hub portion adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extending along a second axis. The second axis forms an angle relative to the first axis. The roller disk is joined to the lower portion of the hub, and has a working surface about its perimeter. The roller disk is rotatable about the second axis parallel to the second portion of the hub. The working surface includes a profile along its width such that an effective radius of the roller disk varies along a width thereof.
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公开(公告)号：US20170348821A1
公开(公告)日：2017-12-07
申请号：US15174136
申请日：2016-06-06
CPC分类号： B24B39/003 , B23P9/02 , C21D7/08
摘要： A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.
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公开(公告)号：US20160221084A1
公开(公告)日：2016-08-04
申请号：US15021575
申请日：2014-07-30
CPC分类号： B22F9/04 , B01J2/16 , B01J8/1836 , B01J2208/00061 , B01J2208/00504 , B01J2208/0053 , B22F1/0048 , B22F1/0085 , B22F2201/02 , B22F2201/11 , B22F2999/00 , B33Y10/00 , B33Y70/00 , B22F2201/10 , B22F3/003
摘要： One embodiment includes a powder spheroidizing method. The method includes loading a powder into a fluidized bed assembly, fluidizing at least some of the powder in the fluidized bed assembly using an inert gas, and heating the powder while fluidized in the fluidized bed assembly.
摘要翻译： 一个实施例包括粉末球化方法。 该方法包括将粉末加载到流化床组件中，使用惰性气体使流化床组件中的至少一些粉末流化，并在流化床组件中流化时加热粉末。
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公开(公告)号：US20150360289A1
公开(公告)日：2015-12-17
申请号：US14740668
申请日：2015-06-16
发明人： Joe J. Liou , Michael A. Klecka , Andrzej Ernest Kuczek , Tahany Ibrahim El-Wardany , Lee A. Hoffman , Daniel V. Viens
CPC分类号： B22F3/1055 , B21H7/00 , B22D23/06 , B22F3/18 , B22F2999/00 , B23P9/02 , B23P15/00 , B33Y10/00 , C21D7/04 , C21D2221/00 , Y02P10/295 , B22F2003/166
摘要： An additive manufacturing method for forming a component is disclosed. The method includes the steps of forming a first layer of additive material on a substrate. The first layer of additive material is deep rolled. A second layer of additive material is then formed on the first layer of additive material.
摘要翻译： 公开了一种用于形成部件的添加剂制造方法。 该方法包括在衬底上形成第一层添加剂材料的步骤。 第一层添加剂材料是深轧的。 然后在第一层添加剂材料上形成第二层添加剂材料。
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