Abstract:
The present invention concerns an ultrasonic vibration system comprising a sonotrode which has two sonotrode end faces and a circumferentially extending lateral surface connecting the two sonotrode end faces together, wherein the sonotrode has an elongate core element and at least one wing element, wherein core element and wing element respectively extend from the one sonotrode end face to the other sonotrode end face in a longitudinal direction, wherein the wing element has a sealing surface which is provided to come into contact with a material for processing thereof and is connected to the core element by way of a plurality of webs spaced from each other in the longitudinal direction of the core element, and a converter which is optionally connected to the sonotrode by way of an amplitude transformer. According to the invention it is proposed that the ultrasonic vibration system is connected to a machine stand by way of a mounting connected to the lateral surface.
Abstract:
The present invention relates to an ultrasonic vibration system (1) comprising a sonotrode which has two sonotrode end faces (8, 8′) and a circumferential lateral surface that connects said sonotrode end faces (8, 8′) with each other. The sonotrode has an elongate core element (2) and at least one wing element (3, 4), each core element (2) and wing element (3, 4) longitudinally extending from the one sonotrode end face (8) to the other sonotrode end face (8′). The wing element (3, 4) has a sealing surface (7) which is designed to be in contact with a material for the purpose of processing same and which is connected to the core element (2) via a plurality of longitudinally interspaced connecting portions (5, 6). The ultrasonic vibration system further comprises a converter (9) which is optionally connected to the sonotrode via an amplitude transformer (11). According to the invention, the converter (9) or the amplitude transformer (11) is connected to the lateral surface of the sonotrode
Abstract:
The present invention relates to an output stage for adapting an AC voltage signal of an ultrasound generator to a converter connectable to the output stage, wherein the output stage has two input terminals for receiving the AC voltage produced by the ultrasound generator and two output terminals for outputting an adapted AC voltage, as well as an output transformer with a primary coil having a number n1 turns and a secondary coil with a number n2 turns, the output transformer having a main inductance LH as well as a leakage inductance Lσ, the two input terminals being connected to one another via the primary coil and the two output terminals being connected to one another via the secondary coil. In order to disclose an output transformer, which allows an economical and uncomplicated adaptation of a generator output to the converter input, it is proposed according to the invention that a filter capacitor CP is provided, which either connects the two output terminals in parallel to the secondary coil or connects an output terminal to a tap of the secondary coil or is connected to a filter coil with n3 turns, which is inductively coupled to the primary and the secondary coil.
Abstract:
A device for processing workpieces uses ultrasound, with an resonant system comprising an ultrasound generator, an ultrasound sonotrode, and an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode. The ultrasound generator comprises a regulation means which has a regulation member connected upstream of the ultrasound generator to receive a feedback signal from the resonant system and to generate a regulation variable which is supplied to the ultrasound generator. A connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is linked to a process variable from the processing procedure.
Abstract:
The method of controlling a linear vibration welding apparatus, in accordance with the invention, may comprise the steps of: fastening a first workpiece portion in a fixed position; fastening a second workpiece portion to a reciprocating member; energizing a first single winding magnet with direct current power to create a magnetic field; sensing a location of the reciprocating member with respect to a zero point; and energizing a second magnet when the reciprocating member has crossed the zero point when moving towards the first magnet. The linear vibration welding apparatus in accordance with the invention may comprise: a frame; a flexure array; a first magnet assembly; a second magnet assembly; a digital controller; and direct current amplifiers for powering the magnet assemblies.
Abstract:
An AC switch is created by switching devices to modify the output of an ultrasonic generator. The AC switch introduces a modification circuitry into and out of the output stage of the ultrasonic generator. The AC switch is placed in parallel with the modification circuitry when inserting the modification circuitry into a conduction line of the ultrasonic generator. It is placed in series when inserting the modification circuitry between two nodes of the ultrasonic generator. A control circuit is associated with the AC switch to turn on and off the ultrasonic generator, overcoming the inability of triacs to turn off power when conducting ultrasonic current. The introduction of the modification circuitry by the AC switch allows the modification of the frequency, amplitude, power, impedance and waveform of an ultrasonic generator.
Abstract:
An ultrasonic processing method is disclosed wherein during the processing time interval the motional amplitude of the resonating horn and thereby the power to the workpiece is reduced. The reduction in motional amplitude may be in response to a process condition such as a change in dimension of the workpiece or a sharp rise in the power curve, or it may be in response to the lapse of a predetermined time.
Abstract:
Ultrasonic method and apparatus having improved turn-on. Low level power is furnished to an unloaded transducer to start it running at a desired frequency. High level power is then furnished the transducer for performing the ultrasonic operation while loaded. The high level power is stopped and the low level power is maintained, reduced or stopped before the load is removed.
Abstract:
A circuit is connected to an ultrasonic transducer being fed by a constant current or constant voltage power supply. By rectifying, differentiating, and amplifying the transducer coil voltage an output signal that is a function of the transducer and load impedance is provided that can be displayed so as to determine the operating condition of the ultrasonic apparatus.