Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
    221.
    发明授权
    Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same 失效
    改性二次背衬织物,其制造方法和含有其的地毯

    公开(公告)号:US06344254B1

    公开(公告)日:2002-02-05

    申请号:US09104184

    申请日:1998-06-25

    Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric. The modified secondary backing fabric (20) comprises a secondary backing scrim fabric (15) and a fiber batt (12) integrated as a unitary scrim, providing a soft face (51) forming the underside of the carpet, the soft face forming a barrier uninterrupted by the scrim fabric and blocking exudation of any of the adhesive material from the underside of the carpet. A method for the manufacture of a modified secondary carpet backing (20) comprises selecting a secondary backing scrim fabric (15) and a fiber batt (21); joining the two fabrics to form the modified secondary carpet backing (20), providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric; and subjecting the modified fabric to heat sufficient to remove substantially all loose fibers (45) projecting from the soft surface. The present invention also provides a method for the manufacture of carpet.

    Abstract translation: 一种用于地毯(50)的改进的辅助背衬织物(20)包括辅助衬里稀松布织物(15)和与形成所述改性织物的所述辅助衬里织物一体化的纤维絮垫(21),提供与所述面部相对的柔软面(51) (52)由稀松布织物呈现,不间断地由稀松布织物。 地毯(50)包括面纱(11); 主衬布(12),所述面纱被簇绒成主背衬织物; 附着到主衬里的改性辅助衬布(20); 以及粘合材料(14)将面纱与主衬里织物和主衬里织物粘合到第二背衬织物上。 修饰的辅助衬里织物(20)包括二次衬里稀松布织物(15)和一体化为整体纱布的纤维絮垫(12),提供形成地毯下侧的柔软面(51),柔软面形成屏障 不断地被稀松布织物中断,并从地毯的下侧阻挡任何粘合剂材料的渗出。 一种用于制造改性次级地毯背衬(20)的方法,包括选择次要背衬稀松布织物(15)和纤维絮垫(21); 连接所述两种织物以形成改性的次级地毯背衬(20),提供与所述稀松布织物呈现的面(52)相对的柔软面(51),其不被所述稀松布织物中断; 并对经过改性的织物进行加热,以充分去除基本上从软表面突出的所有松散的纤维(45)。 本发明还提供了一种制造地毯的方法。

    Modified secondary backing fabric, method for the manufacture thereof
and carpet containing the same

    公开(公告)号:US6060145A

    公开(公告)日:2000-05-09

    申请号:US898667

    申请日:1997-07-22

    Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric. The modified secondary backing fabric (20) comprises a secondary backing scrim fabric (15) and a fiber batt (12) integrated as a unitary scrim, providing a soft face (51) forming the underside of the carpet, the soft face forming a barrier uninterrupted by the scrim fabric and blocking exudation of any of the adhesive material from the underside of the carpet. A method for the manufacture of a modified secondary carpet backing (20) comprises selecting a secondary backing scrim fabric (15) and a fiber batt (21); joining the two fabrics to form the modified secondary carpet backing (20), providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric; and subjecting the modified fabric to heat sufficient to remove substantially all loose fibers (45) projecting from the soft surface. The present invention also provides a method for the manufacture of carpet.

    Modular carpet tile mat construction and process of making same
    228.
    发明授权
    Modular carpet tile mat construction and process of making same 失效
    模块化地毯瓦片施工及其制作工艺

    公开(公告)号:US5683780A

    公开(公告)日:1997-11-04

    申请号:US252448

    申请日:1994-06-01

    Abstract: This invention relates to a novel modular carpet tile mat construction and a process of making same. More particularly, the invention relates to a novel modular carpet tile mat construction which is specifically adapted to hold carpet tiles in a fixed position so that they may be used in combination as a floor mat or a covering for part of a floor area, or a self-contained floor covering. A mat base composed of woven or spun-bonded polyester, nylon or polypropylene fibres comprising: (a) a woven or spun-bonded polyester, nylon or polypropylene fibre mat; (b) a plastic binder enveloping the fibre mat and binding the fibres of the mat together to provide a first side on one side of the plastic-enveloped woven or spun-bonded fibre mat and a second side on an opposite side of the plastic-enveloped woven or spun-bonded fibre mat; (c) a first layer of resilient expanded or foamed polymer or rubber distinct from the plastic binder (b) and adhered to the first side of the plastic-enveloped woven or spun-bonded fibre mat; and (d) a second layer of resilient expanded or foamed polymer or rubber distinct from the plastic binder (b) and adhered to the second side of the plastic-enveloped woven or spun-bonded fibre mat.

    Abstract translation: 本发明涉及一种新型的模块化地毯垫片结构及其制造方法。 更具体地说,本发明涉及一种新颖的模块化地毯瓦片结构,其特别适用于将地毯块固定在固定位置,使得它们可以组合地用作地板垫或用于部分地板区域的覆盖物,或者 独立的地板覆盖。 由纺织或纺粘聚酯,尼龙或聚丙烯纤维组成的垫基,包括:(a)纺织或纺粘聚酯,尼龙或聚丙烯纤维垫; (b)塑料粘合剂,其包围纤维毡并将垫子的纤维粘合在一起,以在塑料包覆的机织或纺粘纤维毡的一侧上提供第一侧,在塑料包层织物或纺粘纤维毡的相反侧上提供第二侧, 包芯织造或纺粘纤维毡; (c)与塑料粘合剂(b)不同的弹性膨胀或发泡聚合物或橡胶的第一层并且粘附到塑料包覆的机织或纺粘纤维垫的第一侧; 和(d)与塑料粘合剂(b)不同的弹性膨胀或发泡聚合物或橡胶的第二层,并粘附到塑料包覆的机织或纺粘纤维毡的第二侧。

    Tufted product having an improved backing
    230.
    发明授权
    Tufted product having an improved backing 失效
    具有改进背衬的簇绒制品

    公开(公告)号:US5445860A

    公开(公告)日:1995-08-29

    申请号:US264008

    申请日:1994-06-22

    Applicant: Patrick Bova

    Inventor: Patrick Bova

    Abstract: A method for making tufted carpet, as well as the tufted carpet made by this method, are provided. Pile yarn fibers are tufted into a tufting backing, which is composed of a primary backing, a secondary backing, and an elastomer sandwiched between the primary and secondary backings. In another embodiment, the tufting backing comprises a primary backing and an elastomer applied to the primary backing, but does not include a secondary backing. In a preferred embodiment, the elastomer is applied to the primary backing in a non-contiguous form whereby voids are provided within the arrangement for the tufting backing to be tufted without the primary backing fibers being immobilized. After the pile yarn fibers are tufted into the tufting backing, the elastomer is heated such that it softens, allowing the elastomer to flow in and around the pile yarn fibers. The elastomer may then be cooled, thereby hardening the elastomer and bonding the pile yarn fibers to the primary backing.

    Abstract translation: 提供了一种制作簇绒地毯的方法,以及通过该方法制成的簇绒地毯。 绒毛纱线被簇绒成簇绒背衬,其由主衬里,次背衬和夹在主背衬和次背衬之间的弹性体组成。 在另一个实施方案中,簇绒背衬包括主衬里和应用于主衬里的弹性体,但不包括第二衬里。 在优选的实施方案中,弹性体以非连续形式施加到主衬里,由此在布置中提供空隙以用于簇绒背衬被簇绒而不固定主衬里纤维。 在绒毛纱线簇绒成簇绒背衬之后,加热弹性体使其软化,使弹性体在绒头纱线纤维内和周围流动。 然后可以将弹性体冷却,从而硬化弹性体并将绒头纱纤维粘合到主衬里。

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