Abstract:
A low thermal budget method for making raised source/drain regions in a semiconductor device includes covering a silicon substrate and gate stacks with an amorphous silicon film, and then melting the film using a laser to crystallize the silicon. Subsequent dopant activation and silicidization are undertaken to render a raised source/drain structure while minimizing the thermal budget of the process.
Abstract:
For fabricating a field effect transistor in SOI (semiconductor on insulator) technology, an opening is etched through a first surface of a first semiconductor substrate, and a dielectric material is deposited to fill the opening. The dielectric material and the first surface of the first semiconductor substrate are polished down to form a dielectric island comprised of the dielectric material surrounded by the first surface of the first semiconductor substrate that is exposed. The semiconductor material of the first semiconductor substrate remains on the dielectric island toward a second surface of the first semiconductor substrate. A layer of dielectric material is deposited on a second semiconductor substrate. The first surface of the first semiconductor substrate is placed on the layer of dielectric material of the second semiconductor substrate such that the dielectric island and the first surface of the first semiconductor substrate are bonded to the layer of dielectric material. A drain extension region and a source extension region are formed by the drain and source dopant being implanted in the thinner semiconductor material disposed on the dielectric island. In addition, a drain contact region and a source contact region are formed by the drain and source dopant being implanted in the thicker semiconductor material of the first semiconductor substrate disposed to sides of the dielectric island.
Abstract:
A method of fabricating an integrated circuit with ultra-shallow source/drain junctions utilizes a dual amorphization technique. The technique creates a shallow amorphous region and a deep amorphous region 300 nm thick. The shallow amorphous region can be between 10-40 nm below the top surface of the substrate, and the deep amorphous region can be between 150-200 nm below the top surface of the substrate. The process can reduce gate over-melting effects. The process can be utilized for P-channel or N-channel metal oxide semiconductor field effect transistors (MOSFETs).
Abstract:
A method for making a ULSI MOSFET chip includes forming a transistor gate on a substrate and defining the contours of shallow source/drain extensions by implanting a first pre-amorphization (PAI) substance into the substrate. A sidewall spacer is then formed on the substrate next to the gate, and a second PAI substance is implanted into the substrate to defame the contours of a deep source/drain junction. Then, a dopant is provided on the surface of the substrate, and the portions of the substrate that contain PAI substances are silicidized to render the portions relatively more absorbing of laser energy. These pre-amorphized portions are then annealed by laser to melt only the pre-amorphized portions. During melting, the dopant is driven from the surface of the substrate into the pre-amorphized portions to thereby establish source/drain regions below the gate.
Abstract:
A gate structure of a field effect transistor is fabricated with a gate dielectric having a dielectric constant that is higher than the dielectric constant of silicon dioxide (SiO2) (i.e., a high dielectric constant material) for higher thickness of the gate dielectric for field effect transistors having scaled down dimensions of tens of nanometers. A blocking layer is deposited on a top surface of a semiconductor substrate, and a vertical opening is etched in the blocking layer. Spacers having a substantially triangular shape are formed on sidewalls of the vertical opening to form a trapezoidal opening having sidewalls of the spacers and a bottom wall of the top surface of the semiconductor substrate. The trapezoidal opening is filled with a dielectric material at a bottom portion of the trapezoidal opening to form a gate dielectric of the field effect transistor. The gate dielectric has a trapezoidal shape with a larger width toward the top from the bottom of the gate dielectric for maximizing charge carrier accumulation in the channel of the MOSFET for enhanced speed performance of the MOSFET. In addition, with higher thickness of the gate dielectric, undesirable charger carrier tunneling through the gate dielectric is minimized. The top portion of the trapezoidal opening is filled with a conductive material to form a gate electrode having a trapezoidal shape with a larger width toward the top from the bottom of the gate electrode with the bottom of the gate electrode contacting the top of the gate dielectric. With a trapezoidal shape for the gate electrode, a higher volume of gate electrode results in lowered gate resistance for enhanced speed performance of the MOSFET.
Abstract:
A MOS transistor and a method of fabricating the same for Ultra Large Scale Integration applications includes a composite gate structure. The composite gate structure is comprised of a main gate electrode and two assisted-gate electrodes disposed adjacent to and on opposite sides of the main gate electrode via an oxide layer. Areas underneath the two assisted-gate electrodes form ultra-shallow “pseudo” source/drain extensions. As a result, these extensions have a more shallow depth so as to enhance immunity to short channel effects.
Abstract:
An ultra-large-scale integrated (ULSI) circuit includes MOSFETs which have different threshold voltages and yet have the same channel characteristics. The MOSFETs include gate structures or gate stacks with a silicon and germanium material provided over a seed layer. The seed layer can be a 20-40 Å polysilicon layer. An amorphous silicon layer is provided over the silicon and germanium material, and a cap layer is provided over the amorphous silicon layer. The polysilicon material is implanted with lower concentrations of germanium, where lower threshold voltage MOSFETs are required. Over a range of 0-60% concentration of germanium, the threshold voltage can be varied by roughly 240 mV.
Abstract:
A MOS transistor having a source and drain extension that are less than 40 nanometers in thickness to minimize the short channel effect. A gate includes a high-K dielectric spacer layer to create depletion regions in the substrate which form the drain and source extensions.
Abstract:
A field effect transistor with scaled down dimensions is fabricated using a removable spacer having a substantially uniform width along the sidewalls of the gate of the field effect transistor during a differential RTA (Rapid Thermal Anneal) process. The removable spacer is formed on the sidewalls of the gate structure using the gate material on the sidewalls of the gate structure. Because the removable spacer has a width that is substantially uniform on the sidewalls of the gate of the MOSFET, the removable spacer may be readily etched using an dry etch process without adversely affecting other structures of the MOSFET. Exposed portions of the layer of gate dielectric are etched to form exposed portions of the active device area. A first dopant is then implanted into the exposed portions of the active device area to form a drain contact junction and a source contact junction of the field effect transistor. The first dopant is activated in the drain contact junction and the source contact junction using a first RTA (Rapid Thermal Anneal) process at a first temperature. The removable spacer is then etched from the sidewalls of the gate structure to form exposed extension implant areas in the active device area. A second dopant is then implanted into the exposed extension implant areas to form a drain extension implant and a source extension implant. The second dopant is then activated in the drain extension implant and the source extension implant using a second RTA (Rapid Thermal Anneal) process at a second temperature that is relatively lower than the first temperature of the first RTA process to preserve the shallow depth of the drain and source extension implants.
Abstract:
A method of fabricating an integrated circuit with ultra-shallow source/drain junctions utilizes a solid-phase impurity source. The solid-phase impurity source can be a doped silicon dioxide layer approximately 300 nm thick. The structure is thermally annealed to drive dopants from the solid-phase impurity source into the source and drain regions. The dopants from the impurity source provide ultra-shallow source and drain extensions. The process can be utilized for P-channel or N-channel metal oxide field semiconductor effect transistors (MOSFETS).