摘要:
A tip material for a turbine blade or for repairing a damaged tip of a turbine blade having a metallic coating, the material used for the tip is equivalent in composition to the metallic coating material used for the turbine blade. Also disclosed is a method of manufacturing or repairing a tip of a turbine blade having a metallic coating by reforming the blade tip with a material equivalent in composition to the metallic coating material used for the turbine blade by bonding the material to the damaged tip.
摘要:
A method for adjusting the size of cooling holes of a gas turbine component is disclosed in which the component is shielded with an easily removable and non- conductive shielding material without shielding the cooling holes themselves. The cooling holes are then coated by a galvanic process and the size of the cooling holes is restored to within manufacturing tolerances. The shielding material is removed and, subsequently, a heat treatment for securing a bonding of the metallic coating is applied.
摘要:
A method and an apparatus for manufacturing a directionally solidified columnar grained article with a reduced amount of secondary misorientation of the columnar grains. The method employs a casting assembly comprising a mold with a cavity, a selector section at a lower end of the mold, a heating chamber and a cooling chamber. The mold is fed with a liquid metal and moved from the heating chamber to the cooling chamber where the columnar grained article is solidified. The article is solidified with at least two dendrites or grains emerging from the selector section and entering the main cavity of the shell mold. Further, the selector section is configured so that no dendrite or grain grows from the bottom of the selector section into the shell mold cavity along a continuous path of purely vertical growth.
摘要:
A method for removing casting defects (5) from an article (1) with an oriented microstructure can include locating at least one casting defect (5) and melting the casting defect (5) locally by a heat source (7) to a depth at least as great as the casting defect (5) itself. The molten material can then be solidified epitaxially with respect to the surrounding oriented microstructure of the article (1) in a way that the resulting solidified area is substantially free of any defect.
摘要:
It is disclosed a method of protecting a local area of components (1) from the effects of thermochemical or mechanical processes carried out on the surface (6) of the component. A masking material (5) containing at least one filler material is applied to the local area so that the local area is protected by the masking material (5). This is at least partially polymerized on the local area. Subsequently the thermochemical or physical processes on the surface (6) of the component (1) are carried out after which the polymerized masking material (5) is removed from the local area of the component (1).
摘要:
Process of masking cooling holes of a gas turbine component with an external surface, comprising a cavity and a plurality of cooling holes before coating the gas turbine component, comprising the steps of first applying a mask material to the cooling holes so that the cooling holes are filled at least closest to the external surface, whereby the mask material contains a substance which fluoresces under ultraviolet light and a filler material. Then the mask material within the cooling holes is thickening. An inspection using ultraviolet light to locate any unwanted residual mask material on the external surface is carried out and unwanted residual mask material is removed before the coating is applied to the external surface of the component and the masked cooling holes. In the end the mask material is removed from the cooling holes.
摘要:
It is a method of repairing a ceramic coating of an article after use of this article in a high temperature environment disclosed. The ceramic coating is removed locally at spalled areas, at the areas where the ceramic coating is removed locally a mixture including a powder of zirconia stabilized with one or a combination of yttria, calcia, scandia, magnesia, ceria and oxides of the rare earth group, and hydrated metallic halides as a binder is applied and the applied ceramic powder is dried.
摘要:
An apparatus for manufacturing a directionally solidified columnar grained article with a reduced amount of secondary misorientation of the columnar grains. The apparatus includes a casting assembly comprising a mold with a cavity, a selector section at a lower end of the mold, a heating chamber and a cooling chamber. The mold is fed with a liquid metal and then moved from the heating chamber to the cooling chamber where the columnar grained article is solidified. The article is solidified with at least two dendrites (or grains) emerging from the selector section and entering the main cavity of the shell mold. Further, the selector section is configured so that no dendrite or grain grows from the bottom of the selector section into the shell mold cavity along a continuous path of purely vertical growth.
摘要:
A tip material for a turbine blade or for repairing a damaged tip of a turbine blade having a metallic coating, the material used for the tip is equivalent in composition to the metallic coating material used for the turbine blade. Also disclosed is a method of manufacturing or repairing a tip of a turbine blade having a metallic coating by reforming the blade tip with a material equivalent in composition to the metallic coating material used for the turbine blade by bonding the material to the damaged tip.
摘要:
The invention relates to a process for the forming of precipitates of carbides and borides along the grain boundaries of an component made from an Ni based superalloy while in solid state. This follows from the finding that the carbides formed by carburization offer similar grain boundary strengthening properties as those cast into the article using the current art without the detrimental effects of adding more carbon to the alloy prior to casting. With advantage the process will be carried out in a way to form secondary caribides in the form Cr23C6, Cr7C, Cr6C and HfC and may take place before, during or after the normal solution and/or precipitation hardening heat treatments of the component.