Method of adjusting the size of cooling holes of a gas turbine component
    22.
    发明授权
    Method of adjusting the size of cooling holes of a gas turbine component 有权
    调整燃气轮机部件的冷却孔尺寸的方法

    公开(公告)号:US06623790B2

    公开(公告)日:2003-09-23

    申请号:US09867625

    申请日:2001-05-31

    IPC分类号: C23C1608

    摘要: A method for adjusting the size of cooling holes of a gas turbine component is disclosed in which the component is shielded with an easily removable and non- conductive shielding material without shielding the cooling holes themselves. The cooling holes are then coated by a galvanic process and the size of the cooling holes is restored to within manufacturing tolerances. The shielding material is removed and, subsequently, a heat treatment for securing a bonding of the metallic coating is applied.

    摘要翻译: 公开了一种用于调节燃气轮机部件的冷却孔尺寸的方法,其中部件用易于拆卸和非导电的屏蔽材料屏蔽,而不会屏蔽冷却孔本身。 然后通过电镀工艺涂覆冷却孔,并将冷却孔的尺寸恢复到制造公差内。 去除屏蔽材料,随后进行用于确保金属涂层的粘结的热处理。

    Directionally solidified columnar grained article and apparatus for manufacture thereof
    23.
    发明授权
    Directionally solidified columnar grained article and apparatus for manufacture thereof 有权
    定向凝固的柱状物品及其制造装置

    公开(公告)号:US07250088B2

    公开(公告)日:2007-07-31

    申请号:US10355138

    申请日:2003-01-31

    申请人: John Fernihough

    发明人: John Fernihough

    IPC分类号: C22C19/05 C22F1/10

    CPC分类号: C30B11/00 C30B29/52

    摘要: A method and an apparatus for manufacturing a directionally solidified columnar grained article with a reduced amount of secondary misorientation of the columnar grains. The method employs a casting assembly comprising a mold with a cavity, a selector section at a lower end of the mold, a heating chamber and a cooling chamber. The mold is fed with a liquid metal and moved from the heating chamber to the cooling chamber where the columnar grained article is solidified. The article is solidified with at least two dendrites or grains emerging from the selector section and entering the main cavity of the shell mold. Further, the selector section is configured so that no dendrite or grain grows from the bottom of the selector section into the shell mold cavity along a continuous path of purely vertical growth.

    摘要翻译: 用于制造定向凝固的柱状晶粒物品的方法和装置,其具有减少的柱状晶粒的二次取向偏差。 该方法采用铸造组件,其包括具有空腔的模具,在模具下端的选择器部分,加热室和冷却室。 模具被供给液态金属并从加热室移动到冷却室,柱状颗粒物品被固化。 物品由至少两个从选择器部分出现并进入壳模的主腔的枝晶或晶粒固化。 此外,选择器部分被构造成使得沿着纯垂直生长的连续路径,不会从选择器部分的底部生长树枝晶或晶粒进入壳模腔。

    Method of removing casting defects
    24.
    发明授权
    Method of removing casting defects 有权
    去除铸件缺陷的方法

    公开(公告)号:US07169242B2

    公开(公告)日:2007-01-30

    申请号:US10923023

    申请日:2004-08-23

    IPC分类号: B22D27/20

    摘要: A method for removing casting defects (5) from an article (1) with an oriented microstructure can include locating at least one casting defect (5) and melting the casting defect (5) locally by a heat source (7) to a depth at least as great as the casting defect (5) itself. The molten material can then be solidified epitaxially with respect to the surrounding oriented microstructure of the article (1) in a way that the resulting solidified area is substantially free of any defect.

    摘要翻译: 从具有取向微结构的制品(1)去除铸造缺陷(5)的方法可以包括定位至少一个铸造缺陷(5),并且通过热源(7)局部熔化铸造缺陷(5)至 至少与铸造缺陷(5)本身一样大。 熔融材料然后可以相对于制品(1)的周围取向微结构外延固化,使得所得固化区域基本上没有任何缺陷。

    Method of protecting a local area of a component
    25.
    发明授权
    Method of protecting a local area of a component 有权
    保护组件局部区域的方法

    公开(公告)号:US07083824B2

    公开(公告)日:2006-08-01

    申请号:US10631846

    申请日:2003-08-01

    IPC分类号: B05D1/32 B05D1/38

    摘要: It is disclosed a method of protecting a local area of components (1) from the effects of thermochemical or mechanical processes carried out on the surface (6) of the component. A masking material (5) containing at least one filler material is applied to the local area so that the local area is protected by the masking material (5). This is at least partially polymerized on the local area. Subsequently the thermochemical or physical processes on the surface (6) of the component (1) are carried out after which the polymerized masking material (5) is removed from the local area of the component (1).

    摘要翻译: 公开了一种保护组件(1)的局部区域免受在组件的表面(6)上进行的热化学或机械过程的影响的方法。 将包含至少一种填充材料的掩模材料(5)施加到局部区域,使得局部区域被掩蔽材料(5)保护。 这在局部区域至少部分聚合。 随后,在组分(1)的表面(6)上进行热化学或物理过程,然后从组分(1)的局部区域除去聚合的掩蔽材料(5)。

    Process of masking cooling holes of a gas turbine component
    26.
    发明申请
    Process of masking cooling holes of a gas turbine component 有权
    掩蔽燃气轮机部件的冷却孔的过程

    公开(公告)号:US20050215686A1

    公开(公告)日:2005-09-29

    申请号:US10995489

    申请日:2004-11-24

    摘要: Process of masking cooling holes of a gas turbine component with an external surface, comprising a cavity and a plurality of cooling holes before coating the gas turbine component, comprising the steps of first applying a mask material to the cooling holes so that the cooling holes are filled at least closest to the external surface, whereby the mask material contains a substance which fluoresces under ultraviolet light and a filler material. Then the mask material within the cooling holes is thickening. An inspection using ultraviolet light to locate any unwanted residual mask material on the external surface is carried out and unwanted residual mask material is removed before the coating is applied to the external surface of the component and the masked cooling holes. In the end the mask material is removed from the cooling holes.

    摘要翻译: 具有外表面的燃气轮机部件的冷却孔的处理,包括在涂覆燃气轮机部件之前的空腔和多个冷却孔,包括以下步骤:首先将掩模材料施加到冷却孔,使得冷却孔为 填充至少最接近外表面,由此掩模材料含有在紫外光下发荧光的物质和填充材料。 然后冷却孔内的面罩材料变厚。 进行使用紫外光的检查以在外表面上定位任何不需要的残留掩模材料,并且在将涂层施加到部件的外表面和掩蔽的冷却孔之前,去除不需要的残留掩模材料。 最后,将掩模材料从冷却孔中移出。

    Apparatus for manufacture of directionally solidified columnar grained article thereof
    28.
    发明申请
    Apparatus for manufacture of directionally solidified columnar grained article thereof 有权
    用于制造定向凝固的柱状颗粒物品的装置

    公开(公告)号:US20050028959A1

    公开(公告)日:2005-02-10

    申请号:US10929692

    申请日:2004-08-31

    申请人: John Fernihough

    发明人: John Fernihough

    IPC分类号: C30B11/00 B22C9/04 B22D27/04

    CPC分类号: C30B11/00 C30B29/52

    摘要: An apparatus for manufacturing a directionally solidified columnar grained article with a reduced amount of secondary misorientation of the columnar grains. The apparatus includes a casting assembly comprising a mold with a cavity, a selector section at a lower end of the mold, a heating chamber and a cooling chamber. The mold is fed with a liquid metal and then moved from the heating chamber to the cooling chamber where the columnar grained article is solidified. The article is solidified with at least two dendrites (or grains) emerging from the selector section and entering the main cavity of the shell mold. Further, the selector section is configured so that no dendrite or grain grows from the bottom of the selector section into the shell mold cavity along a continuous path of purely vertical growth.

    摘要翻译: 一种用于制造具有减少的柱状颗粒的二次取向偏向量的定向凝固的柱状颗粒物品的装置。 该装置包括铸造组件,其包括具有空腔的模具,在模具下端的选择器部分,加热室和冷却室。 模具被供给液态金属,然后从加热室移动到柱状颗粒物品固化的冷却室。 该制品由从选择器部分出现并进入壳模的主腔的至少两个枝晶(或晶粒)固化。 此外,选择器部分被构造成使得沿着纯垂直生长的连续路径,不会从选择器部分的底部生长树枝晶或晶粒进入壳模腔。

    Process for strengthening the grain boundaries of a component made from a Ni based superalloy
    30.
    发明授权
    Process for strengthening the grain boundaries of a component made from a Ni based superalloy 有权
    用于加强由Ni基超级合金制成的部件的晶界的方法

    公开(公告)号:US06471790B1

    公开(公告)日:2002-10-29

    申请号:US09635360

    申请日:2000-08-09

    申请人: John Fernihough

    发明人: John Fernihough

    IPC分类号: C23C820

    摘要: The invention relates to a process for the forming of precipitates of carbides and borides along the grain boundaries of an component made from an Ni based superalloy while in solid state. This follows from the finding that the carbides formed by carburization offer similar grain boundary strengthening properties as those cast into the article using the current art without the detrimental effects of adding more carbon to the alloy prior to casting. With advantage the process will be carried out in a way to form secondary caribides in the form Cr23C6, Cr7C, Cr6C and HfC and may take place before, during or after the normal solution and/or precipitation hardening heat treatments of the component.

    摘要翻译: 本发明涉及一种在固体状态下从由Ni基超级合金制成的部件的晶界形成碳化物和硼化物的析出物的方法。 这是由于发现通过渗碳形成的碳化物提供与使用现有技术铸造到制品中的晶粒强化性能相似的晶界强化性质,而不会在铸造之前向合金中添加更多的碳的不利影响。 有利的是,该方法将以形成Cr23C6,Cr7C,Cr6C和HfC形式的二级马来酸盐进行,并且可以在组分的正常溶液和/或沉淀硬化热处理之前,期间或之后进行。