Abstract:
The concepts described herein provide a hybrid metal/polymer current collector for a battery cell electrode that includes a collector body joined to a tab portion and encased in an electrically conductive overlay, and an associated method of manufacture. The tab portion is fabricated from a homogeneous electrically conductive material, the collector body is fabricated from a polymer, and the collector body is joined to the tab portion at a junction.
Abstract:
A component assembly system comprises a first robot arm having a first end-of-arm tool mounted thereon and adapted to grasp a first subcomponent; a second robot arm having a second end of arm tool mounted thereon and adapted to grasp a second subcomponent. A system controller is adapted to control the first and second robot arms and first and second end-of-arm tools to position the first and second subcomponents relative to one another. A first interlocking mechanism is mounted onto the first end-of-arm tool and a second interlocking mechanism is mounted onto the second end-of-arm tool, wherein the first and second interlocking mechanisms engage one another and lock the first end-of-arm tool to the second end-of arm tool, thereby locking the first and second subcomponents into an initial position relative to one another.
Abstract:
An apparatus for in-situ monitoring of a welded joint in a workpiece includes an ultrasonic sending transducer and a receiving transducer. The ultrasonic sending transducer includes a probe head disposed on a plurality of individually-activatable piezoelectric elements, and a plurality of waveguide probes projecting orthogonally from a planar surface. A wave attenuator is disposed between individual ones of the waveguide probes. A receiving transducer is disposed therein. The workpiece is insertable between the waveguide probes of the ultrasonic sending transducer and the receiving transducer. The ultrasonic sending transducer urges the probe head towards the receiving transducer such that the waveguide probes physically contact the welded joint in the workpiece. The piezoelectric elements individually excite the waveguide probe that is in physical contact with the welded joint in the workpiece. The acoustic receiving transducer is disposed to monitor the welded joint in the workpiece.
Abstract:
An apparatus for in-situ monitoring of a welded joint in a workpiece includes an ultrasonic sending transducer and a receiving transducer. The ultrasonic sending transducer includes a probe head disposed on a plurality of individually-activatable piezoelectric elements, and a plurality of waveguide probes projecting orthogonally from a planar surface. A wave attenuator is disposed between individual ones of the waveguide probes. A receiving transducer is disposed therein. The workpiece is insertable between the waveguide probes of the ultrasonic sending transducer and the receiving transducer. The ultrasonic sending transducer urges the probe head towards the receiving transducer such that the waveguide probes physically contact the welded joint in the workpiece. The piezoelectric elements individually excite the waveguide probe that is in physical contact with the welded joint in the workpiece. The acoustic receiving transducer is disposed to monitor the welded joint in the workpiece.
Abstract:
A mechanically conformable micro-heat exchanger for use in managing temperature of a subject component. The exchanger includes a flexible fluid tube. In various embodiments, the tube is connected to a flexible substrate, such as by a flexible polymer. The exchanger can be changed manually from an initial shape to a first shape to conform to a shape of the subject component. The flexible fluid tube is configured to channel heat-transfer fluid through a heat-transfer tube section of the tube. The heat-transfer fluid is configured to cool or heat the subject component when, in operation of the mechanically conformable micro-heat exchanger, the heat-transfer fluid is channeled through the heat-transfer tube section.
Abstract:
A thermal-management system, for use in controlling temperature of at least a first workpiece of multiple workpieces being joint. The thermal-management system includes a thermal sleeve sized and shaped to at least partially surround the first workpiece during operation of the thermal-management system. The thermal sleeve comprises a fluid compartment configured to hold heat-transfer fluid, such as nanofluid, for use in heating or cooling the first workpiece during operation of the thermal-management system. In various embodiments, the thermal-management system includes a fixture portion having an elongate channel for affecting temperature by way of heat-transfer fluid passed through the channel. In some embodiments, the thermal-management system includes a heat-transfer fluid bath body for holding heat-transfer fluid to cool or heat workpieces being welded together.
Abstract:
A releasable adhesive system for joining a first surface to a second surface. The system includes a primary material having a first portion including at least one first-portion molecule configured to be positioned parallel with at least one first-surface molecule of the first surface, and a second portion, opposite the first portion, including at least one second-portion molecule configured to be positioned parallel with at least second surfaced one molecule of the second surface. The first surface molecule, positioned parallel with the first-surface molecule, is configured to maintain bonds between the first portion and the first surface up to one or more pre-determined force scenarios, such as pre-determined shear, pull, and peel forces being exerted on the first surface. The second portion can function similarly with respect to the second surface. A method is also provided for joining the first surface to the second surface using such releasable adhesive.
Abstract:
A method includes the following steps: actuating a robotic arm to perform an action at a start position; moving the robotic arm from the start position toward a first position; determining from a vision process method if a first part from the first position will be ready to be subjected to a first action by the robotic arm once the robotic arm reaches the first position; commencing the execution of the visual processing method for determining the position deviation of the second part from the second position and the readiness of the second part to be subjected to a second action by the robotic arm once the robotic arm reaches the second position; and performing a first action on the first part using the robotic arm with the position deviation of the first part from the first position predetermined by the vision process method.
Abstract:
A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used.
Abstract:
A component assembly system comprises a first robot arm having a first end-of-arm tool mounted thereon and adapted to grasp a first subcomponent; a second robot arm having a second end of arm tool mounted thereon and adapted to grasp a second subcomponent. A system controller is adapted to control the first and second robot arms and first and second end-of-arm tools to position the first and second subcomponents relative to one another. A first interlocking mechanism is mounted onto the first end-of-arm tool and a second interlocking mechanism is mounted onto the second end-of-arm tool, wherein the first and second interlocking mechanisms engage one another and lock the first end-of-arm tool to the second end-of arm tool, thereby locking the first and second subcomponents into an initial position relative to one another.