摘要:
The invention provides a method and an apparatus that prevent the accumulation of copper ions during CMP of copper lines by performing the CMP process at low temperatures and by maintaining this low temperature during the CMP process by adding a slurry that functions as a corrosion inhibitor.
摘要:
A new method for removing particle residue from the surface of semiconductor wafers that contain wolfram plugs. A series of polishing and buffing steps is performed; the first of this is a wolfram CMP using a hard polishing pad. An oxide buffing operation is further performed on the wafer surface; a soft pad is used for this buffing operation. The buffing operation is followed by a wolfram CMP that is applied for a short period of time using a soft polishing pad thereby removing the protruding top of the wolfram plug and the oxide particles from the vicinity of the wolfram plugs.
摘要:
This invention describes a method of forming alignment marks which will be preserved after contact holes in a dielectric have been filled with barrier metal and contact metal and the wafer has been planarized. The alignment marks are formed by filling alignment lines, formed in the dielectric when the contact holes are formed, with barrier metal and contact metal. The alignment lines and contact holes are filled with metal at the same time. After the wafer has been planarized, using a method such as chemical mechanical polishing, a small thickness of the dielectric is etched back using vertical dry anisotropic etching which will not remove either the contact metal or barrier metal. This leaves barrier metal and contact metal extending above the plane of the dielectric forming alignment marks. These alignment marks are preserved after subsequent processing steps, such as deposition of a layer of electrode metal.
摘要:
A method for preventing peeling of a metal layer formed over a semiconductor wafer process surface during a chemical mechanical polishing (CMP) process including providing a semiconductor wafer having a process surface comprising a periphery portion and a central portion said central portion including active areas having semiconductor devices features formed therein the process surface including a dielectric insulating layer; forming a plurality of openings in the periphery portion to form closed communication with the dielectric insulating layer the plurality of openings having an aspect ratio of at least 2; blanket depositing a metal layer to cover the process surface including the periphery portion to include filling the plurality of openings to anchor the metal layer; and, performing a CMP process to remove at least a portion of the metal layer from the process surface.
摘要:
A method for preventing copper corrosion on a wafer during a chemical mechanical polishing process when the process is temporarily halted due to equipment malfunction and an apparatus for carrying out such method are disclosed. In the method, after the chemical mechanical polishing process is stopped for correcting equipment malfunction or any other processing problems, a cleaning solvent is sprayed toward the wafer surface to remove substantially all slurry solution from the surface to prevent corrosion of the copper layer, or other metal layer, by the slurry solution. The cleaning solvent may be sprayed from spray nozzles mounted around and juxtaposed to the polishing table onto which the polishing pad is mounted as long as the spray nozzles do not interfere with the rotation of the polishing pad.
摘要:
A process for performing CMP in two steps is described. After trenches have been formed and over-filled with copper, in a first embodiment of the invention a hard pad is used initially to remove most of the copper until a point is reached where dishing effects would begin to appear. A soft pad is then substituted and CMP continued until all copper has been removed, except in the trenches. In a second embodiment, CMP is initiated using a pad to which high-pressure is applied and which rotates relatively slowly. As before, this combination is used until the point is reached where dishing effects would begin to appear. Then, relatively low pressure in combination with relatively high rotational speed is used until all copper has been removed, except in the trenches. Both of these embodiments result in trenches which are just-filled with copper, with little or no dishing effects, and with all traces of copper removed everywhere except in the trenches themselves.
摘要:
A method for avoiding a step height over an alignment mark area including providing at least one alignment mark area disposed at a semiconductor wafer process surface periphery said alignment mark area having alignment marks anisotropically etched into the semiconductor wafer process surface; depositing a first insulating dielectric layer over an active area of the semiconductor wafer process surface to include covering the at least one alignment mark area; planarizing the first insulating dielectric layer; depositing a polysilicon layer over the active area of the semiconductor wafer process surface to include covering the at least one alignment mark area; and, anisotropically etching the polysilicon layer through a thickness over the at least one alignment mark area to form an opening extending no further than about the first insulating dielectric layer to minimize a step height.
摘要:
A process for forming a dual damascene opening, in a composite layer comprised with low k layers, to accommodate a dual damascene type, copper structure, has been developed. The process features the use of a silicon oxide layer, formed on the surfaces of the composite layer, exposed in the narrow diameter, via hole component of the dual damascene opening. The silicon oxide layer prevents via poisoning, or outgassing of amines or hydroxyls from the low k layers exposed in the via hole opening, that can evolve during a subsequent photolithographic development cycle, used to define the trench shape component of the dual damascene opening. The protective silicon oxide layer is conformally formed on the exposed-surfaces of the via hole component, via a liquid phase deposition procedure, performed at room temperature.
摘要:
A process for reducing dishing in damascene structures formed in low k organic dielectrics is described. A key feature is the insertion of a liner layer between the low k dielectric layer and the etch stop layer. The only requirement for the liner material is that it should have different etching characteristics from the etch stop material so that when trenches are etched in the dielectric they extend as far as the etch stop layer, in the normal way. When this is done it is found that dishing, after CMP, is significantly reduced, particularly for trench structures made up of multiple narrow trenches spaced close together.
摘要:
An apparatus and a method for chemical mechanical polishing a metal on a semiconductor wafer capable of achieving improved pad life are disclosed. In the apparatus, in addition to a first spray nozzle used for spraying a slurry solution onto the top of a polishing pad, a second spray nozzle is provided for mounting juxtaposed to a conditioning pad for dispensing a cleaning solution capable of dissolving polishing debris formed on the polishing pad surface. The apparatus may further include at least one cleaning solution reservoir for storing and delivering a cleaning solution to the second spray nozzle. The method can be advantageously carried out in two-steps during which a first cleaning solution is sprayed onto the pad surface for dissolving the polishing debris, and then a second cleaning solution is sprayed onto the pad surface for removing or flushing away the dissolved debris. In one illustration for the removal of oxides of copper, an acid-containing or ammonium hydroxide-containing cleaning solution is used advantageously to dissolve the oxides, and then deionized water is used to remove the dissolved debris from the pad surface.