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21.
公开(公告)号:US20170101874A1
公开(公告)日:2017-04-13
申请号:US14880846
申请日:2015-10-12
Applicant: United Technologies Corporation
Inventor: James W. Neal , Michael J. Maloney , Kevin W. Schlichting , Brian T. Hazel , David A. Litton , Eric Jorzik
CPC classification number: F01D5/288 , B32B9/005 , B32B2250/02 , C04B35/48 , C04B35/62222 , C04B2237/348 , C23C14/083 , C23C14/30 , F01D25/005 , F02C3/04 , F05D2220/323 , F05D2230/31 , F05D2240/12 , F05D2240/30 , F05D2240/35 , F05D2240/55 , F05D2300/134 , F05D2300/135 , F05D2300/15 , F05D2300/606
Abstract: An article includes a substrate and a multi-layered ceramic barrier coating on a substrate. The coating includes, from the substrate outward, a first layer of a low-dopant ceramic material and a second layer high-dopant ceramic material. The first layer has a columnar microstructure and the second layer has a branched columnar microstructure.
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公开(公告)号:US20160060748A1
公开(公告)日:2016-03-03
申请号:US14774489
申请日:2014-03-14
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor: Brian T. Hazel , Michael J. Maloney , James W. Neal , David A. Litton
CPC classification number: C23C14/30 , C23C14/228 , C23C14/243 , C23C14/246 , C23C14/505
Abstract: A deposition apparatus (20) comprising: a chamber (22); a process gas source (62) coupled to the chamber; a vacuum pump (52) coupled to the chamber; at least two electron guns (26); one or more power supplies (30) coupled to the electron guns; a plurality of crucibles (32,33,34) positioned or positionable in an operative position within a field of view of at least one said electron gun; and a part holder (170) having at least one operative position for holding parts spaced above the crucibles by a standoff height H. The standoff height H is adjustable in a range including at least 22 inches.
Abstract translation: 一种沉积设备(20),包括:腔室(22); 耦合到所述室的处理气体源(62); 耦合到所述室的真空泵(52); 至少两个电子枪(26); 耦合到电子枪的一个或多个电源(30); 多个坩埚(32,33,34),其定位或定位在至少一个所述电子枪的视野内的操作位置; 以及具有至少一个操作位置的部件保持器(170),用于将间隔在坩埚上方的部件保持在间隔高度H上。间隔高度H在包括至少22英寸的范围内是可调节的。
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公开(公告)号:US20150361556A1
公开(公告)日:2015-12-17
申请号:US14736834
申请日:2015-06-11
Applicant: United Technologies Corporation
Inventor: James W. Neal , David A. Litton , Brian T. Hazel , Michael J. Maloney , Eric M. Jorzik
IPC: C23C16/46 , C23C16/455 , C23C16/458 , C23C14/22
CPC classification number: C23C16/463 , C23C14/22 , C23C14/50 , C23C14/505 , C23C14/56 , C23C16/455 , C23C16/458 , C23C16/46
Abstract: A deposition apparatus comprises: an infeed chamber; a preheat chamber; a deposition chamber; and optionally at least one of a cooldown chamber and an outlet chamber. At least a first of the preheat chamber and the cooldown chamber contains a buffer system for buffering workpieces respectively passing to or from the deposition chamber.
Abstract translation: 沉积设备包括:进料室; 一个预热室; 沉积室; 以及可选的冷却室和出口室中的至少一个。 预热室和冷却室中的至少第一个包含用于缓冲分别通过或离开沉积室的工件的缓冲系统。
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公开(公告)号:US10947625B2
公开(公告)日:2021-03-16
申请号:US15699260
申请日:2017-09-08
Applicant: United Technologies Corporation
Inventor: Kaylan M. Wessels , Brian T. Hazel , Xuan Liu , R. Wesley Jackson , Elisa M. Zaleski
Abstract: In one aspect, a calcium-magnesium alumino-silicate (CMAS)-resistant coating includes an outer coating having a plurality of columnar structures formed during material deposition due to preferential material accumulation and a plurality of generally vertically-oriented gaps separating adjacent columnar structures. The columnar structures include a plurality of randomly-oriented particle splats and a CMAS-reactive material and have a total porosity of less than five percent. The plurality of generally vertically-oriented gaps extend from an outermost surface of the outer coating to a first depth of the outer coating equal to or less than a total thickness of the outer coating. The vertically-oriented gaps have a median gap width of less than five micrometers.
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公开(公告)号:US20200318229A1
公开(公告)日:2020-10-08
申请号:US16834244
申请日:2020-03-30
Applicant: United Technologies Corporation
Inventor: Brian T. Hazel , David A. Litton , Kaylan M. Wessels
Abstract: An electron beam vapor deposition process for depositing coatings comprises placing a source coating material in a crucible of a vapor deposition apparatus having a coating chamber; pressurizing said coating chamber from about 0.5 microbar to about 40 microbar; heating a work piece surface to a temperature of from 1800 degrees Fahrenheit to 2000 degrees Fahrenheit; energizing said source coating with an electron beam that delivers a power density to the material in the crucible forming a vapor cloud from said source coating material; and depositing said source coating material onto a surface of a work piece.
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公开(公告)号:US10550462B1
公开(公告)日:2020-02-04
申请号:US15699265
申请日:2017-09-08
Applicant: United Technologies Corporation
Inventor: Kaylan M. Wessels , Brian T. Hazel , Xuan Liu , R. Wesley Jackson , Elisa M. Zaleski
Abstract: A strain-tolerant coating for use in gas turbine engines can include a plurality of dense, generally vertically-oriented columnar structures formed during deposition by preferential material accumulation, and a plurality of inter-columnar gaps separating the columnar structures. The columnar structures can include a plurality of randomly-oriented particle splats and can have a porosity of less than four percent.
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公开(公告)号:US10436042B2
公开(公告)日:2019-10-08
申请号:US14955812
申请日:2015-12-01
Applicant: United Technologies Corporation
Inventor: Jessica L. Serra , Brian T. Hazel
Abstract: In a method for coating an airfoil member, the airfoil member comprises: a platform having a surface; and an airfoil having an end at the platform surface. The method comprises applying, via suspension plasma spray or solution plasma spray, a ceramic coating: to the airfoil with a first average coating thickness; and to the platform surface with a second average thickness at least 90% of the first average thickness.
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公开(公告)号:US20190078215A1
公开(公告)日:2019-03-14
申请号:US15699260
申请日:2017-09-08
Applicant: United Technologies Corporation
Inventor: Kaylan M. Wessels , Brian T. Hazel , Xuan Liu , R. Wesley Jackson , Elisa M. Zaleski
Abstract: In one aspect, a calcium-magnesium alumino-silicate (CMAS)-resistant coating includes an outer coating having a plurality of columnar structures formed during material deposition due to preferential material accumulation and a plurality of generally vertically-oriented gaps separating adjacent columnar structures. The columnar structures include a plurality of randomly-oriented particle splats and a CMAS-reactive material and have a total porosity of less than five percent. The plurality of generally vertically-oriented gaps extend from an outermost surface of the outer coating to a first depth of the outer coating equal to or less than a total thickness of the outer coating. The vertically-oriented gaps have a median gap width of less than five micrometers.
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29.
公开(公告)号:US10145006B2
公开(公告)日:2018-12-04
申请号:US15112213
申请日:2015-01-08
Applicant: United Technologies Corporation
Inventor: Mladen F. Trubelja , David A. Litton , Joseph A. DePalma , James W. Neal , Michael Maloney , Russell A. Beers , Brian T. Hazel , Glenn A. Cotnoir
Abstract: A method for use in a physical vapor deposition coating process includes depositing a ceramic coating material from a plume onto at least one substrate to form a ceramic coating thereon, and during the deposition, rotating the at least one substrate at rotational speed selected with respect to deposition rate of the ceramic coating material onto the at least one substrate.
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公开(公告)号:US20180318866A1
公开(公告)日:2018-11-08
申请号:US16032803
申请日:2018-07-11
Applicant: United Technologies Corporation
Inventor: James W. Neal , Kevin W. Schlichting , Brian T. Hazel , David A. Litton , Eric Jorzik , Michael J. Maloney
CPC classification number: B05B15/62 , C23C14/24 , C23C14/243 , C23C14/505
Abstract: An embodiment of a method includes retaining a first workpiece and a second workpiece selectively on a workpiece fixture disposed within a deposition chamber. The workpiece fixture includes tooling including a first workpiece holder, a second workpiece holder, and a first hollow wall. The first workpiece is separated from the second workpiece using the first hollow wall. Energy is selectively applied and directed within the deposition chamber, from an energy source toward a first crucible, the first crucible including a plurality of walls defining an upper recess contiguous with, and disposed directly above a first lower recess, at least the upper recess open to an interior of the deposition chamber. During the step of selectively applying and directing energy, a gas valve is controlled to maintain a partial vacuum in the deposition chamber of greater than 2 Pa to control a size and overlap of at least one coating zone formed around each of the at least one workpiece.
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