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公开(公告)号:US11209010B2
公开(公告)日:2021-12-28
申请号:US15430783
申请日:2017-02-13
Applicant: United Technologies Corporation
Inventor: Pantcho P. Stoyanov , Agnieszka M. Wusatowska-Sarnek , Thomas D. Kasprow , David Ulrich Furrer , Sergei F. Burlatsky
Abstract: A multilayer abradable coating includes at least one first abradable layer; and at least one second abradable layer, wherein the first abradable layer and the second abradable layer have different properties related to erosion resistance.
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公开(公告)号:US11097350B2
公开(公告)日:2021-08-24
申请号:US15658127
申请日:2017-07-24
Applicant: United Technologies Corporation
Inventor: Wendell V. Twelves, Jr. , David Ulrich Furrer
IPC: B22F3/105 , B22F12/00 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B33Y80/00 , B23K26/342 , B22F5/00 , C22C1/04 , B22F5/04 , C22C33/02 , B22F10/37 , B22F10/10
Abstract: In an embodiment, an apparatus for forming a metal component from alloy powder includes a powder-based layer-by-layer directed energy beam additive manufacturing system, a primary directed high energy beam, configured to raise a temperature of the alloy powder to or above the melting point of the alloy powder. A secondary directed low energy beam configured to raise the temperature of the alloy powder to or above a sintering point of the alloy powder without reaching the melting point of the alloy powder. The apparatus further includes a sintered region on the surface of an alloy powder layer previously produced by the secondary directed low energy beam and a solid region forming a portion of the metal component that was solidified from a molten pool on the surface of the alloy powder layer adjacent to the first sintered region having been produced by the primary directed high energy beam.
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公开(公告)号:US20210115794A1
公开(公告)日:2021-04-22
申请号:US16657436
申请日:2019-10-18
Applicant: United Technologies Corporation
Inventor: Sara Ann Beck , David Ulrich Furrer , Vasisht Venkatesh
IPC: F01D5/00
Abstract: A method of servicing a gas turbine engine is disclosed. According to the method, a component including a titanium alloy is removed from the gas turbine engine after operating the gas turbine engine with the component in service. The removed component is subjected to heat treatment, and the heat-treated component is re-installed into the gas turbine engine or installed into a different gas turbine engine.
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公开(公告)号:US20200376550A1
公开(公告)日:2020-12-03
申请号:US16427891
申请日:2019-05-31
Applicant: United Technologies Corporation
Inventor: Sergei F. Burlatsky , David Ulrich Furrer
Abstract: A method of additively manufacturing includes determining a track for manufacturing a layer of a component with a powder blend; traversing the track with a conditioning energy beam to cause sintering of powder particles along a denuded region within the powder blend; and traversing the track with a melting energy beam subsequent to the conditioning energy beam to from the layer of the component. An additive manufacturing system includes a build chamber that contains a powder blend; a controller operable to determine a track for manufacturing a layer of a component with the powder blend in the build chamber; a conditioning energy beam directed along the track by the controller to cause sintering of powder particles along a denuded region within the powder blend; and a melting energy beam directed along the track by the controller subsequent to the conditioning energy beam to form the layer of the component.
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公开(公告)号:US10793934B2
公开(公告)日:2020-10-06
申请号:US15584912
申请日:2017-05-02
Applicant: United Technologies Corporation
Inventor: Max A. Kaplan , Xuan Liu , David Ulrich Furrer
Abstract: An embodiment of a superalloy composition includes 1.5 to 4.5 wt % Al; 0.005 to 0.06 wt % B; 0.02 to 0.07 wt % C; 21.0 to 26.0 wt % Co; 11.5 to 16.0 wt % Cr; 8.50 to 19.0 wt % Ta; 0.005-0.10 wt % Zr; and balance Ni and incidental impurities.
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26.
公开(公告)号:US20200291529A1
公开(公告)日:2020-09-17
申请号:US16353490
申请日:2019-03-14
Applicant: United Technologies Corporation
Inventor: Henry H. Thayer , Dmitri Novikov , David Ulrich Furrer
IPC: C23C28/00
Abstract: A process for forming a thermal barrier coating on a part comprising depositing an aluminum containing bond coat on the part, the bond coat comprising a surface; cleaning the surface to remove oxides and debris from the surface of the bond coat; forming a gamma phase layer proximate the surface of the bond coat; forming an aluminum oxide layer on the surface of the bond coat; and depositing a ceramic topcoat on the aluminum oxide layer on the bond coat.
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27.
公开(公告)号:US20190127882A1
公开(公告)日:2019-05-02
申请号:US15797855
申请日:2017-10-30
Applicant: United Technologies Corporation
Inventor: Joseph V. Mantese , Ryan C. Breneman , Thomas Anthony Rebbecchi , Andrew Boyne , John Joseph Marcin , Dustin W. Davis , David Ulrich Furrer , James Tilsley Auxier
CPC classification number: C30B30/04 , B22D27/02 , B22D27/045 , C30B21/02 , F27B14/061 , F27B14/14 , F27D11/06 , F27D2099/0015 , H05B6/067 , H05B6/105
Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a susceptor surrounding the chamber between the primary inductive coil and the mold; and a shield material contained in a reservoir coupled to or proximate the mold between the susceptor and the mold; the shield material configured to attenuate a portion of an electromagnetic flux generated by the primary induction coil that is not attenuated by the susceptor.
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28.
公开(公告)号:US20190127878A1
公开(公告)日:2019-05-02
申请号:US15797888
申请日:2017-10-30
Applicant: United Technologies Corporation
Inventor: Joseph V. Mantese , Ryan C. Breneman , Thomas Anthony Rebbecchi , Andrew Boyne , John Joseph Marcin , Dustin W. Davis , David Ulrich Furrer , James Tilsley Auxier
Abstract: An induction furnace assembly comprising a chamber having a mold; a primary inductive coil coupled to the chamber; a layered susceptor comprising at least two layers of magnetic field attenuating material surrounding the chamber between the primary inductive coil and the mold to nullify the electromagnetic field in the hot zone of the furnace chamber.
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29.
公开(公告)号:US20190127877A1
公开(公告)日:2019-05-02
申请号:US15797799
申请日:2017-10-30
Applicant: United Technologies Corporation
Inventor: Joseph V. Mantese , Thomas Anthony Rebbecchi , Ryan C. Breneman , Andrew Boyne , John Joseph Marcin , Dustin W. Davis , David Ulrich Furrer , James Tilsley Auxier
Abstract: A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.
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公开(公告)号:US20190086343A1
公开(公告)日:2019-03-21
申请号:US16184068
申请日:2018-11-08
Applicant: United Technologies Corporation
Inventor: luliana Cernatescu , Vasisht Venkatesh , David Ulrich Furrer
IPC: G01N23/207 , G01N23/20016
CPC classification number: G01N23/207 , G01N23/20008 , G01N23/20016 , G01N2223/605 , G01N2223/606 , G01N2223/632
Abstract: A system for the x-ray topography analysis of a sample, comprising in combination, a goniometer having a base, a tube arm rotatably associated with the base, a detector arm rotatably associated with the base, and a sample stage operatively associated with the base. The system also includes an x-ray source operatively coupled with the tube arm and is capable of emitting a non-collimated beam of x-rays. A collimator is operatively associated with the x-ray source and converts the non-collimated beam of x-rays into a collimated beam of x-rays having a quasi-rectangular shape with a divergence less than three degrees in all directions. A detector operatively coupled to the detector arm.
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