摘要:
A method and apparatus for recovering gypsum from spent cement kiln dust for reuse within a cement making process as a filler for use in the production of Portland cement. The invention advantageously provides for a method of producing a fertilizer as a byproduct of the gypsum production process. The invention also provides a method of producing Portland cement using the gypsum derived from the cement kiln dust.
摘要:
A cement production plant and method of regulating the flue gas temperature in a cement production plant. The cement production plant includes a kiln, a flue gas conditioning device, a mill and an electrostatic precipitator. The flue gas from the kiln is passed through the conditioning device. From there, the flue gas is conveyed either via the mill or directly to the electrostatic precipitator. The measurements are carried out in the flow path of the gas of the flue gas temperature before the electrostatic precipitator, and the water is supplied to the flue gas for cooling purposes in the conditioning device as a response to this temperature measurement, provided the temperature is too elevated.
摘要:
A process of treating dust from a cement manufacturing operation. The process comprises adding carbon bearing material to the dust catch from a cement manufacturing operation to form a mixture, which is formed into nodules and sizing the nodules to obtain a feed material having a selected size range. The nodules are directed as feed material to a fluidized bed which is maintained by passing air for combustion upwardly through a bed of material. The material is thermal processed within the fluidized bed in a reducing atmosphere by supplying fuel for combustion in the fluidized bed to maintain temperatures sufficient to volatilize alkali and sulfur compounds in the feed material and produce a product having an increased concentration of cement forming compounds and reduced alkali and sulfur compounds as compared to the feed material. The reduced clinker is then re-oxidized to minimize/reverse adverse color and mineralogy.
摘要:
A process for treating the dust catch from a cement manufacturing operation for producing cement clinker. The process includes blending the dust catch from a cement manufacturing operation with appropriate additives to produce a feed material. The blended feed material is pelletized and then supplied to a rotary kiln where it is burned at reducing conditions to produce cement clinker. The product discharged from the kiln is cooled and the exhaust gases from the kiln are quenched and the particulates collected. The process can be used to produce an alkali rich product from the exhaust system.
摘要:
It is described an integrated process for the production of clinker by dry process, with treatment in continuous of by-pass dusts produced by the kiln, wherein the solid matter to treat consists of bypass dusts of a clinker production process, containing compounds of chloride, sodium, potassium and sulphur, such a process comprising the following steps: a) extraction of the bypass dusts directly from the phase of quench, without intermediate storage, at a temperature comprised between 150 and 200° C., with a moisture content varying from 0.1 to 3% by weight, preferably from 0.1 to 0.5% by weight, and with a quantity of calcium carbonate lower than 55% by weight; b) mixing of said dusts coming from step a), within a maximum time comprised between 2 and 10 minutes, preferably lower than about 5 minutes, with water up to a water/dusts ratio varying from 2:1 to 4:1, preferably from 2.5:1 to 3.5:1, in a way to obtain a mixture with a moisture content comprised between 45 and 75% by weight, preferably between 50% and 55% by weight, even more preferably equal to about 50% by weight; c) mechanical stirring of the mixture diluted up to complete dissolution of the soluble salts; d) mechanical separation of the mixture so diluted in a liquid fraction containing water and soluble salts and in a solid fraction in form of cake or crust.
摘要:
A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
摘要:
Methods and apparatus for reducing the content of controlled acidic pollutants in clinker kiln emissions are disclosed. The methods and apparatus include introducing bypass dust produced during production of clinker into one or more locations between the preheater exhaust and the inlet to a dust filter including into a gas conditioning tower. Total bypass dust separated from the kiln exhaust gas may be used. The bypass dust can be separated into a fine and coarse portions. Fine or total bypass dust can be mixed with water to form a bypass dust slurry that can be introduced into the gas conditioning tower. Bypass dust can be used to reduce the content of acidic pollutants such as hydrogen chloride HCl and sulfur oxides SOx from clinker kiln emissions.
摘要:
A system and method for treating cement kiln dust is provided. The method includes the steps of receiving cement kiln dust (CKD) from a kiln; heating the collected CKD; forming a gas stream of vaporized metal and CKD by sufficient heating to separate at least one heavy metal from the collected CKD stream to create a cleaned CKD stream and a metal stream; providing a water soluble alkaline-earth metal polysulfide; combining the heavy metal stream with the water soluble alkaline-earth metal sulfide to create a combined stream; and removing at least a portion of one heavy metal from the combined stream.
摘要:
A method for cleaning bypass gases of the cement or mineral industry includes cooling down a removed bypass gas from a cement or mineral processing plant to a temperature of between 500° C. and 150° C., and coarsely dedusting the bypass gas, the dust burden being reduced by 30 to 95%. After the dedusting step, the gaseous constituents contained in the partly dedusted bypass gas are reduced in a reducing step. The partly dedusted bypass gas is further finely dedusted. The gaseous constituents reducing step includes at least a catalytic reduction of one or more of nitrogen oxides, hydrocarbons, and carbon monoxide.
摘要:
Methods are provided for producing a composition comprising carbonates, wherein the methods comprise utilizing waste sources of metal oxides. An aqueous solution of divalent cations, some or all of which are derived from a waste source of metal oxides, may be contacted with CO2 and subjected to precipitation conditions to provide compositions comprising carbonates. In some embodiments, a combustion ash is the waste source of metal oxides for the aqueous solution containing divalent cations. In some embodiments, a combustion ash is used to provide a source of proton-removing agents, divalent cations, silica, metal oxides, or other desired constituents or a combination thereof.