Abstract:
A vehicle mirror and camera mounting system includes a windshield attachment member configured to adhesively attach at a vehicle windshield and a camera mounting bracket configured to attach at the windshield attachment member. The camera mounting bracket is an injection molded bracket that is formed by injection molding a thermoplastic reinforced polyamide polymeric molding resin. With the windshield attachment member adhesively attached at the in-cabin surface of the windshield, the camera mounting bracket, with a camera module attached thereat, is attached at the windshield attachment member. The camera mounting bracket includes a mirror attachment portion for attaching an interior rearview mirror assembly. The mirror mount includes an attaching portion that is configured to insert at least partially into a socket of the mirror attachment portion of the camera mounting bracket to attach the interior rearview mirror assembly at the camera mounting bracket.
Abstract:
A rearview mirror assembly for a vehicle includes a mirror casing and a mirror reflective element disposed at the mirror casing. The mirror reflective element includes at least a first glass substrate having a front surface and a rear surface. When the rearview mirror assembly is normally mounted in a vehicle, the front surface is closer than the rear surface to a driver that is normally operating the vehicle. The first glass substrate has a flat central region and a rounded perimeter edge, and the rounded perimeter is exposed to and is viewable by the driver of the vehicle. With the mirror reflective element disposed at the mirror casing, no portion of the mirror casing encompasses the rounded perimeter edge. The rounded perimeter edge has a glare-reducing surface finish.
Abstract:
A method of replacing an interior assembly includes removing a first interior assembly from a vehicle by detaching a first mounting base of the first interior assembly from a first mounting element adhesively attached at an in-cabin surface of the windshield of the vehicle. A second mounting element is provided and is attached at the in-cabin surface of the vehicle windshield at or near or at least partially around the first mounting element. A second mounting base of a second interior assembly is mounted at the first and second mounting elements, whereby the first and second mounting elements cooperate to support the second interior assembly at the vehicle windshield.
Abstract:
An exterior rearview mirror assembly for a vehicle includes a mounting portion mountable at a side of a vehicle, a mirror head portion adjustably mounted at the mounting portion, and a reflective element at the mirror head portion. An actuator is operable to impart pivotal movement of the mirror head portion relative to the mounting portion and about a generally vertical pivot axis to pivotally adjust the mirror head portion relative to the side of the vehicle at which the mounting portion is mounted. The actuator comprises at least two motors and the motors are operable in tandem to cooperatively rotatably drive a common gear of a gear system to pivot the mirror head portion relative to the mounting portion. Responsive to a determination of the rotational movement being below a threshold speed, a shutoff circuit deactivates at least one of the motors irrespective of current draw by the motor.
Abstract:
An exterior mirror assembly for a vehicle includes a mounting portion mountable at a side of a vehicle, a mirror head portion at the mounting portion, and an actuator. The mirror head portion includes a mirror casing and a reflective element at least partially housed at the mirror casing. The actuator is operable to impart pivotal movement of the reflective element mirror relative to the mirror casing to adjust a rearward field of view of a driver of the vehicle. The actuator includes a drive post that is pivotally attached at the reflective element. The actuator also includes a motor that rotatably drives a clutch device to adjust the drive post to adjust the reflective element relative to the mirror casing. The clutch device allows for manual adjustment of the reflective element and the drive post in a non-ratcheting manner.
Abstract:
A rearview mirror reflective element assembly for an exterior mirror assembly of a vehicle includes a mirror reflective element having a principal mirror and an auxiliary wide angle spotter mirror. A curved recess is established at a spotter portion of a rear surface of a glass substrate of the mirror reflective element. A spotter mirror reflector coating is established at at least a portion of the curved recess to establish the auxiliary wide angle spotter mirror. A principal mirror reflector coating is established at a surface of the mirror reflective element to establish the principal mirror. A portion of the curved recess is substantially not coated with the spotter mirror reflector coating or a portion of the spotter mirror reflector coating is at least partially hidden from view of a person viewing the front of the mirror reflective element by a coating of the mirror reflective element.
Abstract:
An interior rearview mirror assembly for a vehicle includes a mirror casing and a prismatic interior reflective element. The reflective element comprises a wedge-shaped glass substrate having a perimeter edge about a periphery of the glass substrate and extending between first and second surfaces thereof. The glass substrate has a mirror reflector established at the second surface. A front surface of the perimeter edge provides a smooth curved transition at the perimeter edge between a perimeter region of the first surface and the mirror casing. The front surface of the perimeter edge is rounded by at least one of grinding and polishing to provide a generally rounded curved surface between the first surface of the glass substrate and the mirror casing. The radius of curvature of the front surface is at least about 2.5 mm. No portion of the mirror casing encompasses the first surface of the glass substrate.
Abstract:
A reflective element assembly for a vehicular rearview mirror assembly includes front and rear substrates with an electro-optic medium disposed therebetween. An electrical connector has an attachment portion and a wire receiving portion for receiving an electrical wire therein. A flange of the attachment portion is configured to be disposed at a fourth surface of the rear substrate and a tab is configured to extend at least partially across a perimeter edge of the rear substrate. An electrically conductive material is disposed in an uncured state and uncured electrically conductive material flows at least partially through the aperture and is cured to secure the electrical connector at the rear substrate. The wire receiving portion of the electrical connector is configured to receive the electrical wire therein and includes at least one tang that engages the electrical wire when the electrical wire is inserted into the wire receiving portion.
Abstract:
A mirror reflective element sub-assembly for an exterior rearview mirror assembly includes a mirror reflective element attached at a mirror back plate, which includes a mirror actuator attaching portion established at the back plate by a plastic injection molding operation. A heater pad is disposed between the mirror reflective element and the mirror back plate. An indicator associated with a blind spot detection system has a light source that is activatable to emit light. When the mirror assembly is mounted at a side of a vehicle and with the light source activated, light emitted by the light source passes through a light diffuser and through an aperture of the mirror back plate and through a light transmitting portion of the heater pad and through a light-transmitting window of the mirror reflector and exits the mirror reflective element to provide a visual icon visible to a driver of the vehicle.
Abstract:
A method of coating a rear glass substrate for an electrochromic reflective element includes providing a fixture having a recess and a masking element extending from a perimeter region of the recess over a portion of the recess. The masking element includes a disc portion and an arm portion extending between the disc portion and the perimeter region of the recess of the fixture. A rear glass substrate is positioned in the recess and the masking element extends over and is spaced from the surface of the glass substrate. The glass substrate surface is coated with a mirror reflector coating. The masking element is shaped such that the mirror reflector coating is deposited at the surface behind the arm portion but is substantially not deposited behind the disc portion so as to establish a window region through the mirror reflector coating at the glass substrate surface.