Abstract:
A head gimbal assembly for a disk drive includes a read head and a suspension assembly. The suspension assembly includes a load beam and a laminate flexure. The laminate flexure includes a structural layer, a dielectric layer, and a conductive layer that includes a plurality of electrical traces. The laminate flexure includes a tongue portion that connects to the read head and a flexure tail that extends away from the tongue portion. The flexure tail includes a plurality of flexure bond pads. Each of the plurality of flexure bond pads includes a widened region of a corresponding one of the plurality of electrical traces in the conductive layer, and a corresponding one of a plurality of segments or discontinuous islands in the structural layer.
Abstract:
A head gimbal assembly for a disk drive includes a read head, a load beam, and a laminate flexure. The laminate flexure includes a structural layer, a dielectric layer, and a conductive layer that includes a plurality of electrical traces. The laminate flexure includes a tongue portion that connects to the read head, and a flexure tail that extends away from the tongue portion and includes a plurality of flexure bond pads that may facilitate ultrasonic or ACF bonding. Each of the plurality of flexure bond pads consists of a widened region of a corresponding one of the plurality of electrical traces in the conductive layer, and a gold coating upon the widened region. The widened region of each of the plurality of electrical traces extends transverse to the flexure tail's longitudinal axis at least 2.5 times more than it extends parallel to the flexure tail's longitudinal axis.
Abstract:
A head stack assembly (HSA) for a disk drive includes an actuator body, at least one actuator arm extending from the actuator body, and a flexible printed circuit (FPC). The FPC includes first and second pluralities of electrically conductive FPC traces, each having a distal portion that terminates at a respective one of a plurality of FPC bond pads. The HSA also includes a head gimbal assembly (HGA) having a laminate flexure with a plurality of electrically conductive flexure bond pads that are bonded to the plurality of FPC bond pads. A width of at least one of the first plurality of FPC traces is greater than a width of at least one of the second plurality of FPC traces. The distal portion of at least one of the first plurality FPC traces includes a first opening therethrough, for example less than 1 mm from its corresponding FPC bond pad.
Abstract:
A flexure tail of a head gimbal assembly (HGA) is aligned with a flex cable of a head stack assembly (HSA). At least one solder ball is adhered to a bond pad on the flex cable. The solder ball is entered into a first alignment hole in the flexure tail while the solder ball is solid.
Abstract:
Disclosed herein are embodiments directed to a head gimbal assembly including a novel suspension assembly that includes a flexure tail with a first plurality of apertures in its structural layer. Each of the first plurality of apertures underlies a first trace but not a second trace. Each of a second plurality of apertures in the structural layer underlies a second trace but not the first trace. Each of the first plurality of apertures includes a corresponding region of maximum width, and each of the second plurality of apertures includes a corresponding region of maximum width, as measured in the width direction. None of the corresponding regions of maximum width of the first plurality of apertures is disposed in an overlapping position along the long axis as any of the corresponding regions of maximum width of the second plurality of apertures.
Abstract:
A novel head stack assembly (HSA) includes a flex cable with a first side and an opposing second side, and having a hole therethrough. The HSA also includes a head gimbal assembly (HGA) having a load beam, a laminated flexure attached to the load beam, and a head attached to the laminated flexure. The laminated flexure includes a flexure tail with a snap-through feature. The snap-through feature has a plurality of windows in the flexure tail, a snap-through feature central portion that is centric to the plurality of windows, and a plurality of lobes. Each lobe extends out from the snap-through feature central portion radially into one of the plurality of windows. The laminated flexure overlies and contacts the flex cable on its first side, but the snap-through feature is disposed through the hole so that each of the plurality of lobes contacts the flex cable on its second side.
Abstract:
A method to fabricate a damped suspension assembly includes providing a suspension assembly including a mounting plate, a bend region, and a load beam. A first thinned area of the load beam is partially-etched. The bend region does not include the first thinned area. A constrained-layer damper is adhered to the first thinned area of the load beam without being adhered to the bend region.
Abstract:
There is provided a head stack assembly (HSA) for a disk drive. The head stack assembly includes an actuator, a flex cable attached to the actuator, and a head gimbal assembly (HGA) attached to the actuator. The HGA includes a read head and a flexure attached to the read head. The flexure includes a dielectric layer and a plurality of patterned conductive traces on the dielectric layer. The flexure terminates in a flexure tail including a flexure tail hole. The flexure tail includes at least three fingers that project radially inward into the flexure tail hole. There is also provided methods of attaching the flex cable assembly to the flexure.
Abstract:
A method is provided for controlling the pitch static attitude of a slider in an integrated lead suspension head gimbal assembly. The integrated lead suspension includes a load beam, a mount plate, a hinge and a flexure made out of a multi-layer material. Localized heating is applied to the outrigger leads during the process of forming flexure legs to set a stable pitch static attitude, which does not change, by subsequent thermal exposures.
Abstract:
A suspension load beam for carrying a slider and read/write head elements in a magnetic data storage device is formed from a composite laminate material sheet that includes first and second primary layers respectively comprising first and second structural load bearing material sheets sandwiching an intermediate secondary layer comprising a third structural load bearing material sheet. The secondary layer is made of a different material than either of the first and second primary layers. One or more areas of reduced thickness are etched into one or both of the primary layers down to the secondary layer at one or more locations on the laminate material sheet.