Abstract:
A cylinder head defines an inlet port having an exit. A valve seat insert defines a seat cut surface that is disposed adjacent to the exit of the inlet port. A cross section of the inlet port parallel to a centerline of the inlet port defines a long turn edge of the inlet port cross section. The long turn edge of the inlet port cross section defines a flow path trajectory of the inlet port. The seat cut surface and the flow path trajectory are substantially aligned to extend the flow path trajectory of the long turn edge of the inlet port cross section across the seat cut surface.
Abstract:
A first fuel rail of an engine connects to first fuel injectors and a second fuel rail connects to second fuel injectors. The first fuel injectors each includes a tip portion projecting through an opening in the cylinder head into the combustion chamber. The second fuel injectors each includes a tip portion projecting through an opening in a bottom portion of an intake port. The first fuel rail includes first mounting brackets each including an aperture, and outwardly projecting mounting bosses, and fixedly attaches to the cylinder head via fasteners that pass through the apertures of the first mounting brackets and attach to the mounting bosses of the cylinder head. The second fuel rail includes second mounting brackets each including an aperture. The second fuel rail fixedly attaches to the first fuel rail via fasteners that attach to the mounting bosses of the first fuel rail.
Abstract:
An internal combustion engine includes a cylinder block defining a cylinder, a cylinder head, and an exhaust manifold operatively connected to the cylinder head and configured to exhaust post-combustion gasses from the cylinder. The engine also includes a turbocharger having a turbine housing and configured to be driven by the post-combustion gasses from the exhaust manifold, to pressurize an airflow being received from the ambient, and to discharge the pressurized airflow to the cylinder. The engine additionally includes a cooling module arranged between the turbine housing and the cylinder head and defining a third coolant jacket configured to cool the turbine housing. A vehicle employing such an engine is also disclosed.
Abstract:
An internal combustion engine comprises a first engine bank and a second engine bank. A first intake valve is disposed in an intake port of a cylinder of the first engine bank, and is configured for metering the first flow of combustion air by periodically opening and closing according to a first intake valve lift and duration characteristic. A variable valve train control mechanism is configured for affecting the first intake valve lift and duration characteristic. Either a lift or duration of the first intake valve is modulated so as to satisfy an EGR control criterion.
Abstract:
A vehicle includes a vehicle structure that extends along a longitudinal axis. An engine includes a crankshaft that defines a crank axis disposed substantially transverse to the longitudinal axis. A transmission includes an output shaft that defines a transmission output axis substantially parallel with the crank axis. The transmission output axis is disposed nearer the forward end of the vehicle structure than the crank axis. The crank axis is disposed vertically above the transmission output axis a distance of about 140 mm. The engine includes at least one cylinder bore that defines a bore axis disposed perpendicular to and may intersect the crank axis. The bore axis may be angled toward the forward end of the vehicle structure to define an angle between the bore axis and a vertical plane. The angle between the bore axis and the vertical plane may be about 18°.
Abstract:
An intake manifold having an EGR-air flow distributor for distributing the desired air flow and EGR-air mixture through the intake manifold to each cylinder is disclosed. The EGR-air flow distributor includes a set of guide vanes defining plural flow channels in a plenum region of the inlet manifold. The EGR-air flow distributor also includes an EGR tube partially extending into the inlet manifold and having a slot formed therein for introducing EGR into the plenum region at a single location between the engine throttle and the guide vanes.
Abstract:
An internal combustion engine includes an engine defining a plurality of cylinders including full-time active cylinders and cylinders capable of being deactivated. A turbocharger system having a high pressure turbocharger in communication with the exhaust passages from the full-time active cylinders and a low pressure turbocharger in communication with the exhaust passages from the cylinders capable of being deactivated. A control valve is provided in communication with the exhaust passages from the full-time active cylinders and being operable in an open position to allow exhaust gases from the full-time active cylinders to pass through the second turbocharger along with the exhaust gasses from the cylinders capable of being deactivated, and being operable in a closed position to direct exhaust gases from the full-time active cylinders to pass through the first turbocharger.
Abstract:
A partially integrated manifold assembly is disclosed which improves performance, reduces cost and provides efficient packaging of engine components. The partially integrated manifold assembly includes a first leg extending from a first port and terminating at a mounting flange for an exhaust gas control valve. Multiple additional legs (depending on the total number of cylinders) are integrally formed with the cylinder head assembly and extend from the ports of the associated cylinder and terminate at an exit port flange. These additional legs are longer than the first leg such that the exit port flange is spaced apart from the mounting flange. This configuration provides increased packaging space adjacent the first leg for any valving that may be required to control the direction and destination of exhaust flow in recirculation to an EGR valve or downstream to a catalytic converter.
Abstract:
A vehicle includes an engine assembly configured to power a vehicle. The engine assembly defines a first engine end and a second engine end opposite the first engine end. The first engine end is spaced apart from the second engine end along a first direction. The engine assembly defines a third engine end and a fourth engine end opposite the third engine end. The third engine end is spaced apart from the fourth engine end along a second direction. The second direction is substantially perpendicular to the first direction. The vehicle further includes a steering assembly disposed in close proximity to the engine assembly. The steering assembly includes a steering body disposed closer to the first engine end than to the second engine end.
Abstract:
A secondary air injection or SAIR system is illustrated and described which includes a first air injection path defined by in part by a lower ditch formed in the head mounting surface of the cylinder block, and a second air injection path defined in part by a second ditch formed in the block mounting surface. The cylinder head gasket is used to separate and seal the first ditch from the second ditch. The first and second air injection paths are separate and isolated from one another such that secondary air may be selectively introduced through the first air injection path into the first exhaust leg and selective introduced through the second injection path into the second exhaust leg independent of the first air injection path.