Abstract:
In one example embodiment, a laminated film includes an extruded ribbed first film portion that includes multiple ribs, where consecutive ribs are separated by webs that are integral with the ribs. The laminated film also includes an un-ribbed second film portion, and a region of discontinuous lamination between the first film portion and the second film portion. The region of discontinuous lamination includes multiple regions where the first and second film portions are bonded together, and multiple regions where the first and second film portions are not bonded together.
Abstract:
Multi-layered bags include an outer layer or bag and an inner layer or bag that is shorter than the outer layer or bag. The shortened inner layer or bag can stretch or expand to the outer layer or bag when loaded with objects or otherwise strained. Such multi-layered bags can allow for a reduction in thermoplastic material without compromising the strength of the multi-layered bag. In various implementations, the inner layer or bag may be non-continuously laminated, continuously laminated, or joined only along one or more edges to the outer layer or bag. Implementations including non-continuous bonds securing the inner layer or bag to the outer layer or bag can provide additional strength to the bag. Methods of forming multi-layered bags with a shortened inner layer including inserting an inner layer within an outer layer and then joining the layers to form a bag.
Abstract:
Methods for creating multi-layered incrementally-stretched and incrementally-laminated bags with increased or maintained strength are described herein. An increased level of strength is achieved by bonding adjacent layers of a multi-layer film together in a manner that the bond strength of the laminated layers is less than a strength of a weakest tear resistance of the individual first and second film layers. The inventors have surprisingly found that such a configuration of light bonding provides increased and unexpected strength properties to the multi-layer film as compared to a monolayer film of equal thickness or a multi-layer film in which the plurality of layers are tightly bonded together.
Abstract:
Methods of increasing the perceived thickness and strength of a thermoplastic film include incrementally stretching thermoplastic films in the machine direction. In one or more implementations, methods of incrementally stretching thermoplastic films include reducing the gauge of the films while increasing a loft of at least a portion of the film. The methods can involve cold stretching the films and imparting rib patterns and alternating peaks and valleys into the film. The linear ribs can have alternating thick and thin gauges.
Abstract:
Methods of enhancing one or more physical properties of a thermoplastic film include incrementally stretching thermoplastic films in the machine direction and/or transverse direction. In one or more implementations, methods of incrementally stretching thermoplastic films include reducing the gauge of the films while maintaining or increasing a ratio of the machine direction to transverse direction resistance to tear. The methods can involve cold stretching the films and imparting rib patterns into the film. The linear ribs can have alternating thick and thin gauges.
Abstract:
Methods of incrementally stretching thermoplastic films in the machine direction include elongating the films in the machine direction without reducing the films' machine-direction tear resistance. In one or more implementations, methods of incrementally stretching thermoplastic films include reducing the gauge of the films without reducing the films' machine-direction tear resistance. The methods can involve cold stretching the films and imparting transverse-direction extending linear rib pattern into the film. The linear ribs can have alternating thick and thin gauges. Incrementally stretched thermoplastic films can have a machine-direction tear resistance that is approximately equal to or greater than the machine-direction tear resistance of the film prior to stretching.
Abstract:
Thermoplastic bags with phased deformation patterns are described. In particular, one or more implementations comprise thermoplastic bags with ring rolling, SELFing, or other deformation patterns phased or aligned relative to the sides of the bags. The phased deformation patterns can allow for reducing or eliminating deformation patterns in areas of the thermoplastic bag in which side seals or other seals are formed. Additionally or alternatively, the phased deformation patterns can provide for zones that provide differing properties (e.g., functional or aesthetic). Such zones can vary aligned along a width of the thermoplastic bag and optionally also vary along a height of the thermoplastic bag. The differing zones can provide the thermoplastic bags with phased deformations that provide leak prevention, liquid containment, and other benefits.
Abstract:
A multiple-ply thermoplastic film which exhibits elastic-like behavior along at least one axis when stretched or elongated and then released. The thermoplastic film comprises a plurality of raised rib-like elements extending in a direction perpendicular to a main surface of the thermoplastic film. The thermoplastic film further includes a plurality of web areas positioned about the plurality of raised rib-like elements. The plurality of raised rib-like elements and plurality of web areas are arranged in a complex pattern. The complex pattern, when stretched or elongated and then released, can cause areas of billowing and delamination between plies of the multiple-ply thermoplastic film. The resulting billowed and delaminated areas form billow pockets for capturing liquids that can capture liquids when one of the plies is punctured.
Abstract:
One or more implementations of a multi-film thermoplastic bag with a conjoined hem channel. For example, the multi-film thermoplastic bag includes a multi-film hem channel. Bonds secure the layers of the hem channel together so as to prevent a drawtape from inverting or bunching an inner layer of the hem channel during cinching. The bonds are thus located in a hem channel of a multi-film thermoplastic bag so as to reduce an amount of mechanical engagement between the films of the multi-film thermoplastic bag and another thermoplastic film such as a drawtape. In one or more implementations, a grab zone of the multi-film thermoplastic bag also includes bonds in the form of contact areas to provide tactile and visual cues of strength in the grab zone.
Abstract:
One or more implementations of a multi-film thermoplastic bag with a grab zone of contact areas positioned in a high-touch area of the bag. For example, the multi-film thermoplastic bag includes one or more regions of a first film in contact with a second film at one or more contact areas. The grab zone regions of one or more contact areas are located in visible and high-touch areas to provide visual and tactile cues of strength and durability. Moreover, the grab zone regions of one or more contact areas serve to distribute pull and lift forces across a wider area in order to avoid common failures in high-touch areas such as over stretching, punctures, tears, and rips.