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公开(公告)号:US12125820B2
公开(公告)日:2024-10-22
申请号:US17229283
申请日:2021-04-13
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L23/28 , H01L21/56 , H01L21/683 , H01L21/768 , H01L23/00 , H01L23/31 , H01L23/48 , H01L23/538 , H01L25/00 , H01L25/065
CPC classification number: H01L25/0652 , H01L21/565 , H01L21/568 , H01L21/6835 , H01L21/76898 , H01L23/3128 , H01L23/481 , H01L23/5386 , H01L23/5389 , H01L24/08 , H01L24/80 , H01L25/50 , H01L2221/68372 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895 , H01L2224/80896 , H01L2225/06541 , H01L2225/06548 , H01L2225/06586
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US11908817B2
公开(公告)日:2024-02-20
申请号:US17113357
申请日:2020-12-07
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Hsien-Wei Chen , Ming-Fa Chen , Chih-Chia Hu
IPC: H01L23/00 , H01L23/498 , H03K19/1776 , H01L23/495
CPC classification number: H01L24/06 , H01L23/49503 , H01L23/49827 , H03K19/1776
Abstract: A method includes polishing a semiconductor substrate of a first die to reveal first through-vias that extend into the semiconductor substrate, forming a dielectric layer on the semiconductor substrate, and forming a plurality of bond pads in the dielectric layer. The plurality of bond pads include active bond pads and dummy bond pads. The active bond pads are electrically coupled to the first through-vias. The first die is bonded to a second die, and both of the active bond pads and the dummy bond pads are bonded to corresponding bond pads in the second die.
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公开(公告)号:US20240021576A1
公开(公告)日:2024-01-18
申请号:US18365999
申请日:2023-08-06
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L25/065 , H01L23/31 , H01L23/48 , H01L23/538 , H01L21/683 , H01L21/768 , H01L21/56 , H01L23/00 , H01L25/00
CPC classification number: H01L25/0652 , H01L23/3128 , H01L23/481 , H01L23/5386 , H01L23/5389 , H01L21/6835 , H01L21/76898 , H01L21/565 , H01L21/568 , H01L24/80 , H01L25/50 , H01L24/08 , H01L2221/68372 , H01L2225/06541 , H01L2225/06548 , H01L2225/06586 , H01L2224/08145 , H01L2224/80006 , H01L2224/80895 , H01L2224/80896
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US11756901B2
公开(公告)日:2023-09-12
申请号:US17881739
申请日:2022-08-05
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chih-Chia Hu , Chun-Chiang Kuo , Sen-Bor Jan , Ming-Fa Chen , Hsien-Wei Chen
IPC: H01L23/48 , H01L23/52 , H01L29/40 , H01L23/58 , H01L23/522 , H01L23/532 , H01L29/06 , H01L23/00 , H01L25/00 , H01L25/065
CPC classification number: H01L23/585 , H01L23/5226 , H01L23/53295 , H01L24/03 , H01L24/09 , H01L24/33 , H01L24/80 , H01L24/83 , H01L25/0657 , H01L25/50 , H01L29/0649 , H01L23/562 , H01L2224/94 , H01L2225/06513 , H01L2225/06524 , H01L2225/06565 , H01L2225/06568 , H01L2225/06593 , H01L2224/94 , H01L2224/80
Abstract: A structure includes a first die and a second die. The first die includes a first bonding layer having a first plurality of bond pads disposed therein and a first seal ring disposed in the first bonding layer. The first bonding layer extends over the first seal ring. The second die includes a second bonding layer having a second plurality of bond pads disposed therein. The first plurality of bond pads is bonded to the second plurality of bond pads. The first bonding layer is bonded to the second bonding layer. An area interposed between the first seal ring and the second bonding layer is free of bond pads.
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公开(公告)号:US20230139919A1
公开(公告)日:2023-05-04
申请号:US17580942
申请日:2022-01-21
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chih-Chia Hu , Ming-Fa Chen
IPC: H01L23/00 , H01L25/00 , H01L25/065
Abstract: Seamless bonding layers in semiconductor packages and methods of forming the same are disclosed. In an embodiment, a method includes forming a second passivation layer over a first metal pad and a second metal pad, the first metal pad and the second metal pad being disposed over a first passivation layer of a first semiconductor die; depositing a first bonding material over the second passivation layer to form a first portion of a first bonding layer, wherein at least a portion of a seam in the first bonding layer is between the first metal pad and the second metal pad; thinning the first portion of the first bonding layer to create a first opening from the seam; and re-depositing the first bonding material to fill the first opening and to form a second portion of the first bonding layer.
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公开(公告)号:US11482499B2
公开(公告)日:2022-10-25
申请号:US16989492
申请日:2020-08-10
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chih-Chia Hu , Chun-Chiang Kuo , Sen-Bor Jan , Ming-Fa Chen , Hsien-Wei Chen
IPC: H01L23/48 , H01L23/52 , H01L29/40 , H01L23/58 , H01L23/522 , H01L23/532 , H01L29/06 , H01L23/00 , H01L25/00 , H01L25/065
Abstract: A structure includes a first die and a second die. The first die includes a first bonding layer having a first plurality of bond pads disposed therein and a first seal ring disposed in the first bonding layer. The first bonding layer extends over the first seal ring. The second die includes a second bonding layer having a second plurality of bond pads disposed therein. The first plurality of bond pads is bonded to the second plurality of bond pads. The first bonding layer is bonded to the second bonding layer. An area interposed between the first seal ring and the second bonding layer is free of bond pads.
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公开(公告)号:US11462458B2
公开(公告)日:2022-10-04
申请号:US17181784
申请日:2021-02-22
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chih-Chia Hu , Sen-Bor Jan , Hsien-Wei Chen , Ming-Fa Chen
IPC: H01L23/48 , H01L23/528 , H01L21/768 , H01L21/66 , H01L23/00
Abstract: A semiconductor device including a test pad contact and a method of manufacturing the semiconductor device are disclosed. In an embodiment, a semiconductor device may include a first metal feature and a second metal feature disposed in a single top metal layer over a substrate. A test pad may be formed over and electrically connected to the first metal feature. A first passivation layer may be formed over the second metal feature and the test pad and may cover top and side surfaces of the test pad. A first via may be formed penetrating the first passivation layer and contacting the test pad and a second via may be formed penetrating the first passivation layer and contacting the second metal feature.
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公开(公告)号:US20220262766A1
公开(公告)日:2022-08-18
申请号:US17229283
申请日:2021-04-13
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Ming-Fa Chen , Chuan-An Cheng , Sung-Feng Yeh , Chih-Chia Hu
IPC: H01L25/065 , H01L23/00 , H01L23/31 , H01L23/48 , H01L23/538 , H01L21/683 , H01L21/768 , H01L21/56 , H01L25/00
Abstract: A method includes bonding a tier-1 device die to a carrier, forming a first gap-filling region to encapsulate the tier-1 device die, forming a first redistribution structure over and electrically connected to the tier-1 device die, and bonding a tier-2 device die to the tier-1 device die. The tier-2 device die is over the tier-1 device die, and the tier-2 device die extends laterally beyond a corresponding edge of the tier-1 device die. The method further includes forming a second gap-filling region to encapsulate the tier-2 device die, removing the carrier, and forming a through-dielectric via penetrating through the first gap-filling region. The through-dielectric via is overlapped by, and is electrically connected to, the tier-2 device die. A second redistribution structure is formed, wherein the first redistribution structure and the second redistribution structure are on opposing sides of the tier-1 device die.
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公开(公告)号:US11107779B2
公开(公告)日:2021-08-31
申请号:US16655244
申请日:2019-10-17
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Hsien-Wei Chen , Ming-Fa Chen , Sen-Bor Jan , Chih-Chia Hu
IPC: H01L23/64 , H01L23/00 , H01L23/48 , H01L21/768
Abstract: A semiconductor package includes a first die and a second die. The first die includes a first spiral section and first bonding metallurgies of an inductor. The first bonding metallurgies are connected to the first spiral section. The second die is bonded to the first die. The second die includes a second spiral section and second bonding metallurgies of the inductor. The second bonding metallurgies are connected to the second spiral section. The inductor extends from the first die to the second die.
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公开(公告)号:US20210057309A1
公开(公告)日:2021-02-25
申请号:US16547606
申请日:2019-08-22
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chih-Chia Hu , Hsien-Wei Chen , Ming-Fa Chen , Sen-Bor Jan
IPC: H01L23/48 , H01L23/522 , H01L23/528 , H01L21/768 , H01L23/31 , H01L23/00
Abstract: A semiconductor structure and the manufacturing method thereof are provided. A semiconductor structure includes a semiconductor substrate, a plurality of interconnecting layers, a first connector, and a second connector. The semiconductor substrate includes a plurality of semiconductor devices therein. The interconnecting layers are disposed over the semiconductor substrate and electrically coupled to the semiconductor devices. The first connector is disposed over the plurality of interconnecting layers and extends to be in contact with a first level of the plurality of interconnecting layers. The second connector is disposed over the plurality of interconnecting layers and substantially leveled with the first connector. The second connector extends further than the first connector to be in contact with a second level of the plurality of interconnecting layers between the first level of the plurality of interconnecting layers and the semiconductor substrate, and the first connector is wider than the second connector.
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