Abstract:
A suspension plasma spray feeder apparatus for delivering a suspension from a suspension source to a plasma spray gun. The feeder apparatus comprises a suspension line and a vibrator mounted to vibrate the suspension line.
Abstract:
A thermal sprayer system includes an injector conduit in communication with an injector and a first valve for selectively directing a coating fluid through the injector conduit. A flush fluid conduit is in communication with the injector conduit for directing a flush fluid through the injector conduit. A pressurized air conduit is in communication with the injector conduit for directing a pressurized fluid through the injector conduit.
Abstract:
Methods of depositing hardfacing material portions of earth-boring tools may involve supporting at least a portion of an earth-boring tool in a holder of a workpiece positioner, the holder being movable in at least a third plane. A location of a surface of the at least a portion of the earth-boring tool may be determined utilizing at least one sensor. The workpiece positioner, the sensor, and a torch positioner comprising a hardfacing torch movable in at least a first plane perpendicular to the third plane and a second plane parallel to the third plane may be controlled utilizing a programmable control system to cause the torch positioner to oscillate the hardfacing torch in the second plane while selectively causing the workpiece positioner to move the holder in the third plane and causing the torch to deposit hardfacing material on the surface.
Abstract:
The present invention relates to an oxygen sensor including a porous ceramic coating layer and a method of forming a porous ceramic coating layer. More particularly, the present invention relates to an oxygen sensor including a porous ceramic coating layer formed on the surface of a sensing part of the oxygen sensor by plasma-coating the sensing part with ceramic powder having a predetermined particle size, and a method of forming a porous ceramic coating layer.
Abstract:
Methods for depositing hardfacing material on portions of drill bits comprise providing a vertically oriented plasma transfer arc torch secured to a positioner having controllable movement in a substantially vertical plane. A rolling cutter is secured to a chuck mounted on an articulated arm of a robot. A surface of a tooth of the rolling cutter is positioned in a substantially perpendicular relationship beneath the torch. The torch is oscillated along a substantially horizontal axis. The rolling cutter is moved with the articulated arm of the robot in a plane beneath the oscillating torch. A hardfacing material is deposited on the tooth of the rolling cutter.
Abstract:
Methods for depositing hardfacing material on portions of drill bits comprise providing a vertically oriented plasma transfer arc torch secured to a positioner having controllable movement in a substantially vertical plane. A rolling cutter is secured to a chuck mounted on an articulated arm of a robot. A surface of a tooth of the rolling cutter is positioned in a substantially perpendicular relationship beneath the torch. The torch is oscillated along a substantially horizontal axis. The rolling cutter is moved with the articulated arm of the robot in a plane beneath the oscillating torch. A hardfacing material is deposited on the tooth of the rolling cutter.
Abstract:
A gas distribution ring assembly for a plasma spray system includes a gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof. The assembly also includes a separate positioning ring axially aligned with the gas distribution ring between the gas distribution ring and an electrically charged outlet of the plasma spray system.
Abstract:
An alignment tool is used to ensure proper alignment of a component on a rotating gear relative to a non-rotating platter. The alignment tool includes a first arm member coupled to a locating feature on the gear, and a second arm member that is coupled to the first arm member such that the second arm member is movable relative to the first arm member. When the first arm member is coupled to the locating feature, the second arm member locates off the platter to verify proper alignment. The second arm member is cannot be fitted to the platter when there is improper alignment.
Abstract:
A gas distribution ring assembly for a plasma spray system includes a gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof. The assembly also includes a separate positioning ring axially aligned with the gas distribution ring between the gas distribution ring and an electrically charged outlet of the plasma spray system.
Abstract:
Thermal spraying method and apparatus for depositing a coating onto a substrate by introducing material to be coated directly within the arc discharge area and by establishing a stable laminar plasma stream. By choosing particular parameters of the spraying method, namely electrical parameters and rate of ionizable fluid, required for establishment of plasma arc there is possible to enable efficient melting of material and conveying thereof toward the surface to be coated without spreading outside and before it is evacuated toward said substrate.