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    Mats and rugs and process for producing the same
    32.
    发明授权
    Mats and rugs and process for producing the same 失效
    垫子和地毯及其生产过程

    公开(公告)号：US5380574A

    公开(公告)日：1995-01-10

    申请号：US992035

    申请日：1992-12-17

    Applicant: Naoyuki Katoh ,  Takashi Fukushima ,  Kenzou Ichihashi

    Inventor： Naoyuki Katoh ,  Takashi Fukushima ,  Kenzou Ichihashi

    IPC: A47G27/04 ,  B32B5/26 ,  B60N3/04 ,  D05C17/02 ,  D06N7/00 ,  B32B3/02

    CPC classification number: D05C17/026 ,  A47G27/0412 ,  B32B5/26 ,  B60N3/048 ,  D06N7/0065 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/045 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2205/023 ,  D06N2205/06 ,  D06N2205/10 ,  D06N2207/123 ,  D06N2209/106 ,  D06N2211/263 ,  D10B2321/0211 ,  D10B2321/022 ,  Y10T428/23957 ,  Y10T428/23964 ,  Y10T428/23971 ,  Y10T428/23979

    Abstract: A mat or rug having a laminate structure is described composed of (A) a reverse side mat layer including (a) a laminated mat composed of (a.sup.1) base fabric and (a.sup.2) nonwoven fabric made of a thermoplastic resin fibrous binder, the base fabric (a.sup.1) and nonwoven fabric (a.sup.2) being united by needling, (b) cut piles made of a thermoplastic resin implanted from one side of the laminated mat (a), and (c) a resin adhesive layer formed by coating a liquid resin adhesive on the nonwoven fabric (a.sup.2) on the side opposite to the cut piles (b) and drying, (B) a thermoplastic resin adhesive layer, and (C) a surface mat layer, wherein the surface mat layer (C) is adhered via the thermoplastic resin adhesive layer (B) to the reverse side mat layer (A) on the side of reverse side mat layer (A) on which the liquid resin adhesive has been coated, wherein the cut piles (b) are implanted under the following conditions:Implanting density: 16 to 400 roots/in.sup.2Implanting pitch--gauge direction: 4 to 20 roots/in stitch direction: 4 to 20 roots/inPile height: 2 to 20 mmPile thickness: 20 to 1000 .mu.mPile fineness: 800 to 6000 denier.

    Abstract translation: 一种具有层叠结构的垫子或毯子由（a）背面垫层组成，该背面垫层包括（a）由（a1）基底织物和（a2）由热塑性树脂纤维粘合剂制成的无纺布构成的层压垫， 织物（a1）和无纺布（a2）通过针刺组合，（b）由层压垫（a）的一侧注入的热塑性树脂制成的切割桩，（c）通过涂布液体形成的树脂粘合剂层 树脂粘合剂在与切割桩（b）相对的一侧的无纺布（a2）上干燥，（B）热塑性树脂粘合剂层，（C）表面垫层，其中表面垫层（C） 通过热塑性树脂粘合剂层（B）粘附到其上涂覆有液态树脂粘合剂的反面垫层（A）侧的反面垫层（A），其中切割的桩（b）被植入到 以下条件：植入密度：16〜400根/ in2植入间距方向：4〜20根/ 针迹方向：4〜20根/桩高：2〜20mm桩厚：20〜1000μm堆积细度：800〜6000旦。

    Composite laminate material and process for making the same
    36.
    发明授权
    Composite laminate material and process for making the same 失效
    复合层压材料及其制造方法

    公开(公告)号：US4454187A

    公开(公告)日：1984-06-12

    申请号：US506749

    申请日：1983-06-22

    Applicant: Thomas A. Flowers ,  Samuel D. Vinch ,  Chandru T. Shahani

    Inventor： Thomas A. Flowers ,  Samuel D. Vinch ,  Chandru T. Shahani

    IPC: D06N7/00 ,  B32B3/26

    CPC classification number: D06N7/0076 ,  D06N7/0073 ,  D06N2201/0236 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/045 ,  D06N2201/06 ,  D06N2201/082 ,  D06N2205/04 ,  D06N2205/045 ,  D06N2205/20 ,  D06N2209/1628 ,  D06N2211/12 ,  D06N2211/263 ,  Y10T156/1023 ,  Y10T156/1041 ,  Y10T428/24496 ,  Y10T428/24504 ,  Y10T428/24603 ,  Y10T428/24612 ,  Y10T428/249981

    Abstract: A composite laminate material and a process for making the same are provided, the process comprising the steps of providing an unbonded fibrous batt of desired thickness having a thermosetting binder material dispersed therethrough, applying a layer of desired thickness of a curable latex to at least one side of the fibrous batt, drying the layer to a predetermined moisture level to provide a dried composite material, and heating and compression molding the dried composite material to simultaneously mold the composite, cure the layer and cure the binder material by embossing a pattern into the exposed side of the layer before the layer and the binder material are cured to cause the layer to be contoured with the pattern substantially throughout the thickness thereof and thereby cause the pattern to be substantially impressed into one side of the batt so that the resulting embossed and cured layer has a substantially uniform thickness and the one side of the cured batt substantially conforms to the embossed contour of the layer.This application is a continuation patent application of copending parent application, Ser. No. 167,294, filed Jul. 10, 1980, now abandoned.

    Abstract translation: 提供复合层合材料及其制造方法，该方法包括以下步骤：提供具有分散在其中的热固性粘合剂材料的所需厚度的未粘合的纤维毡，将可固化胶乳的所需厚度的层施加至至少一个 将该层干燥至预定的水分含量以提供干燥的复合材料，并且对干燥的复合材料进行加热和压缩成型以同时模塑复合材料，固化该层并通过将图案压花成型而固化粘合剂材料 在层之前的层的暴露侧和粘合剂材料被固化以使图案基本上在其整个厚度上形成图案，从而使图案基本上被印刷到絮垫的一侧中，使得所得到的压花和 固化层具有基本上均匀的厚度，并且固化的絮垫的一侧基本上是连接的 形成层的压花轮廓。 本申请是共同未决父母申请的连续专利申请。 1980年7月10日提交的第167,294号，现已放弃。

    Process of laminating carpet to elastomeric backing
    38.
    发明授权
    Process of laminating carpet to elastomeric backing 失效
    将地毯层压到弹性衬垫上的工艺

    公开(公告)号：US4174991A

    公开(公告)日：1979-11-20

    申请号：US959727

    申请日：1978-11-13

    Applicant: Harold Reuben

    Inventor： Harold Reuben

    IPC: B29D99/00 ,  D06N7/00

    CPC classification number: B29D99/0057 ,  D06N7/0071 ,  D06N7/0076 ,  B29L2031/3017 ,  D06N2201/0263 ,  D06N2201/045 ,  D06N2203/02 ,  D06N2205/20 ,  D06N2209/106 ,  D06N2211/263

    Abstract: A method of laminating a curable elastomeric backing section to a pile carpet section, for example, for automobile floor mats, utilizing a compressive molding process to laminate the curable elastomeric backing to the carpet. Cooling the pile of the carpet protects the carpet from becoming substantially permanently deformed during molding despite the compressive molding pressure. While the carpet pile is being cooled, sufficient heat is applied to the elastomeric backing to cure the backing. The back face of the carpet is bonded to the elastomeric backing during the compressive molding process.

    Abstract translation: 一种将可固化弹性体背衬部分层压到例如用于汽车地板垫的绒毛毯部分上的方法，利用压缩模制方法将可固化弹性体背衬层压到地毯上。 冷却地毯的绒头保护地毯在成型过程中不会变得基本上永久变形，尽管压缩成型压力。 当地毯绒头被冷却时，足够的热被施加到弹性体背衬上以固化背衬。 在压缩成型过程中，地毯的背面粘合到弹性体背衬上。

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