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公开(公告)号:US20240286324A1
公开(公告)日:2024-08-29
申请号:US18656664
申请日:2024-05-07
申请人: JSP CORPORATION
发明人: Kenta SASAKI
IPC分类号: B29C44/44 , B29C44/34 , B29K23/00 , B29K105/04
CPC分类号: B29C44/445 , B29C44/355 , B29K2023/12 , B29K2105/048 , B29K2995/0063 , B29K2995/0082 , B29K2995/0094
摘要: In a method for manufacturing a molded article of polypropylene-based resin expanded beads, expanded beads compressed by pressurized gas are filled in a mold, and then a heating medium is supplied into the mold to perform in-mold molding on the expanded beads in the mold. The expanded bead has a tubular shape with a through-hole. An average hole diameter d of the through-hole is 0.1 mm or more and less than 1 mm, and a ratio d/D of the average hole diameter d of the through-hole to an average outer diameter D of the expanded bead is 0.4 or less. A compression ratio P of the expanded beads in a state where the expanded beads are filled in the mold is 20% or more and 80% or less.
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公开(公告)号:US20240279421A1
公开(公告)日:2024-08-22
申请号:US18569292
申请日:2022-06-17
申请人: JSP CORPORATION
发明人: Takumi SAKAMURA , Hajime OHTA
IPC分类号: C08J9/228 , B29B9/12 , B29K23/00 , B29K105/04 , C08J9/18
CPC分类号: C08J9/228 , B29B9/12 , C08J9/18 , B29K2023/12 , B29K2105/046 , B29K2105/048 , B29K2995/0082 , C08J2205/052 , C08J2323/14
摘要: A polypropylene-based resin expanded bead having a tubular shape with a through-hole, containing a foamed core layer constituted by a polypropylene-based resin and a fusion-bonding layer covering the foamed core layer. An average hole diameter d of the through-hole in the expanded bead is less than 1 mm, and a ratio d/D of the average hole diameter d to an average outer diameter D of the expanded bead is 0.4 or less, a mass ratio of the foamed core layer and the fusion-bondable layer is foamed core layer:fusion-bondable layer=99.5:0.5 to 85:15, and the polypropylene-based resin constituting the foamed core layer has a flexural modulus of 800 MPa or more and less than 1200 MPa and a melting point Tmc of 150° C. or lower.
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公开(公告)号:US20230407035A1
公开(公告)日:2023-12-21
申请号:US18030561
申请日:2021-10-13
申请人: JSP CORPORATION
发明人: Tetsu OTSUKA
摘要: A method for producing polyamide-based resin multi-stage expanded beads includes an internal pressure applying step of placing polyamide-based resin expanded beads in a pressure-resistant container, impregnating the polyamide-based resin expanded beads with a physical blowing agent in the pressure-resistant container to apply internal pressure higher than atmospheric pressure; and a heating and foaming step of heating and expanding the polyamide-based resin expanded beads to which internal pressure is applied obtained in the internal pressure applying step to obtain polyamide-based resin multi-stage expanded beads having apparent density lower than that of polyamide-based resin expanded beads used in the internal pressure applying step, in the internal pressure applying step, polyamide-based resin expanded beads in a wet state having a water content of 1% or more being impregnated with the physical blowing agent at a temperature higher than change-point temperature of storage modulus of the polyamide-based resin expanded beads in a wet state.
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公开(公告)号:US20230203263A1
公开(公告)日:2023-06-29
申请号:US17439258
申请日:2020-03-09
申请人: JSP CORPORATION
发明人: Takumi SAKAMURA , Naoki MOCHIDA , Akinobu HIRA
CPC分类号: C08J9/18 , C08J9/122 , C08J9/228 , C08J9/0004 , C08J3/226 , C08K3/38 , C08J2323/14 , C08J2203/06 , C08J2203/22 , C08K2003/387 , B29C44/44
摘要: A molded article of polyolefin-based resin expanded beads having excellent appearance and further suppressed color unevenness is provided.
Polyolefin-based resin expanded beads obtained by expanding polyolefin-based resin particles including one or two or more metal borates selected from zinc borate and magnesium borate, wherein the particles of the metal borate has an arithmetic average particle diameter based on the number of 1 μm or more, and a number rate of the particles of the metal borate having a particle diameter of 5 μm or more is 20% or less. A method for producing polyolefin-based resin expanded beads by releasing expandable polyolefin-based resin particles containing one or two or more metal borates selected from zinc borate and magnesium borate and a physical blowing agent dispersed in an aqueous medium in a closed vessel together with the aqueous medium from the closed vessel to a low pressure region than an inside of the closed vessel to expand the expandable polyolefin-based resin particles, the method comprising: using a metal borate having an arithmetic average particle diameter based on the number of 1 μm or more and a number rate of the particles having a particle diameter of 5 μm or more of 20% or less as the metal borate.-
公开(公告)号:US11643519B2
公开(公告)日:2023-05-09
申请号:US16348410
申请日:2017-11-08
申请人: JSP Corporation
发明人: Shota Takagi , Masaharu Oikawa
IPC分类号: C08J9/22 , A43B13/04 , B29C44/34 , C08J9/18 , B29C44/00 , C08J9/12 , B29K23/00 , B29K105/00 , B29K105/04 , B29L31/50
CPC分类号: C08J9/22 , A43B13/04 , B29C44/00 , B29C44/3461 , C08J9/12 , C08J9/18 , B29K2023/08 , B29K2105/0085 , B29K2105/046 , B29L2031/504 , C08J2205/052 , C08J2353/00
摘要: The present invention relates to an expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-α-olefin copolymer block and having a density of 30 kg/m3 or more and less than 150 kg/m3 and a modulus of repulsion elasticity of 60% or more. The sole member of the present invention includes the expanded beads molded article of the present invention.
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公开(公告)号:US20230053755A1
公开(公告)日:2023-02-23
申请号:US17794760
申请日:2021-02-01
申请人: JSP CORPORATION
发明人: Tatsuya HAYASHI
IPC分类号: C08J9/16
摘要: Polyamide-based resin expanded beads contain a polyamide-based resin as a base material resin. The beads have a crystal structure, an intrinsic peak of the polyamide-based resin and a high-temperature peak having a peak top temperature on a higher temperature side than a peak top temperature of the intrinsic peak appear in a DSC curve obtained under a predetermined condition; an amount of heat of fusion of the high-temperature peak is within 5 J/g or more and 50 J/g or less; and a coefficient of variation of the amount of heat of fusion of the high-temperature peak is 20% or less. The beads are produced by in-mold molding. A method for producing the beads includes: impregnating a polyamide-based resin; and releasing expandable polyamide-based resin beads from a sealed container, a temperature in the sealed container is raised at a rate of 0.3° C. or higher and 1.5° C. or lower per 10 minutes.
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公开(公告)号:US11529754B2
公开(公告)日:2022-12-20
申请号:US16494255
申请日:2018-03-19
申请人: JSP CORPORATION
发明人: Tomoo Tokiwa , Hiroki Kawakami
摘要: A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.
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公开(公告)号:US11466137B2
公开(公告)日:2022-10-11
申请号:US16348108
申请日:2017-11-07
申请人: JSP Corporation
发明人: Shota Takagi , Masaharu Oikawa
IPC分类号: C08J9/228 , C08J9/18 , C08K3/04 , C08K5/3417 , C08J9/16
摘要: The present invention is concerned with expanded beads that are olefin-based thermoplastic elastomer expanded beads containing a coloring agent, wherein an apparent density of the expanded beads is 40 to 300 g/L, and an average surface layer membrane thickness (a) is 3 to 25 μm, and a molded article thereof, and is able to provide expanded beads capable of producing an expanded beads molded article which is excellent in in-mold moldability and excellent in tensile characteristics and an expanded beads molded article using the expanded beads.
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公开(公告)号:US11420365B2
公开(公告)日:2022-08-23
申请号:US16469009
申请日:2017-12-21
申请人: JSP CORPORATION
发明人: Hiroki Kawakami , Tomoo Tokiwa
摘要: A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190° C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100° C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155° C., a partial heat of fusion at 140° C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.
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公开(公告)号:US20220235216A1
公开(公告)日:2022-07-28
申请号:US17610659
申请日:2020-04-23
申请人: JSP Corporation
发明人: Shota TAKAGI , Akinobu HIRA
IPC分类号: C08L53/00
摘要: The present invention relates to cylindrical expanded thermoplastic elastomer beads provided with through-holes, the expanded thermoplastic elastomer beads including a core layer in an foamed state constituted of a base polymer containing a thermoplastic elastomer and a cover layer covering the core layer and constituted of a thermoplastic polymer, wherein a coefficient of dynamic friction of the thermoplastic polymer is 0.8 or less, and a difference between a melting point (Tmc) of the base polymer and a melting point (Tms) of the thermoplastic polymer is −20° C. or more and 20° C. or less. The present invention also relates to an expanded thermoplastic elastomer beads molded article formed by subjecting expanded thermoplastic elastomer beads provided with through-holes to in-mold molding, the molded article including a core layer in a foamed state and a cover layer covering the core layer, wherein a voidage is 15% or more, a density is 10 kg/m3 or more and 200 kg/m3 or less, and the product of a tensile strength (MPa) and a tensile elongation (%) is 5 or more.
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