公开(公告)号：US10040407B2

公开(公告)日：2018-08-07

申请号：US13720853

申请日：2012-12-19

Applicant: KASAI KOGYO CO., LTD.

Inventor： Hiroki Nomura ,  Kenichi Sudou

IPC: B60R13/02 ,  B32B1/00 ,  B32B7/12 ,  B32B5/26 ,  B32B15/09 ,  B32B5/00 ,  B32B15/085 ,  B32B5/24 ,  B32B5/02

CPC classification number: B60R13/02 ,  B32B1/00 ,  B32B5/00 ,  B32B5/022 ,  B32B5/024 ,  B32B5/245 ,  B32B5/26 ,  B32B7/12 ,  B32B15/085 ,  B32B15/09 ,  B32B2255/02 ,  B32B2255/205 ,  B32B2307/412 ,  B32B2307/416 ,  B32B2605/003 ,  B60R13/0225 ,  Y10T428/265 ,  Y10T428/31681 ,  Y10T428/31692

Abstract: An interior material 10 for vehicle, comprising: a base material layer 11; a first reinforcement layer 12 disposed on a surface of a vehicle interior side of the base material layer; a second reinforcement layer 13 disposed on a surface of a vehicle body side of the base material layer; a skin layer 14 disposed on a surface of the opposite side of the first reinforcement layer viewed from the base material layer; and a backside layer 15 disposed on a surface of the opposite side of the second reinforcement layer viewed from the base material layer, wherein the backside layer comprises a base layer 16 and a functional layer 15′ disposed on at least one surface of the base layer to block an air flow to the vehicle body side from the vehicle interior, and/or to reflect infrared radiation from the exterior of the vehicle.

公开(公告)号：US09931912B2

公开(公告)日：2018-04-03

申请号：US14916553

申请日：2014-08-20

Applicant: PIOLAX, INC. ,  KASAI KOGYO CO., LTD.

Inventor： Moto Nakagawa ,  Ryou Aoki ,  Tomoya Shiraishi

IPC: B60J3/02

CPC classification number: B60J3/0265 ,  B60J3/023 ,  B60J3/0273

Abstract: A collar for a vehicle sun visor includes a pair of collar halves attached on a shaft body. The collar halves each include a receiving groove, a first locking hole and a second locking hole, and a first flexible claw and a second flexible claw. When the pair of collar halves is assembled, the flexible claw of one of the collar halves is inserted into and engages with the locking hole in the other of the collar halves, and the locking holes and the flexible claws are provided pair-wise and arranged opposite one another with the receiving groove therebetween.

公开(公告)号：US20170334109A1

公开(公告)日：2017-11-23

申请号：US15541627

申请日：2015-06-19

Applicant: KASAI KOGYO CO., LTD.

Inventor： Shinya HASHIMOTO

IPC: B29C45/00 ,  B29C45/26

CPC classification number: B29C45/0046 ,  B29C45/0013 ,  B29C45/0025 ,  B29C45/2602 ,  B29C2045/0027 ,  B29K2105/16 ,  B29K2505/02 ,  B29K2995/002 ,  B29K2995/0022 ,  B29L2031/3044

Abstract: A molding method for a synthetic resin molding reduces a disturbed flow of molten resin at a side edge of a molding body during injection molding, and allows the design surface of the molding body to have aesthetic appearance. The synthetic resin molding includes a bend arranged on a side edge of the molding body and bending toward its back surface, and a flange protruding laterally from the bend and including a notch. The molding method includes arranging a gate at a position corresponding to an end of one side of the flange in a longitudinal direction and performing injection molding using a colored resin material containing a luster agent kneaded in the material, and forming a thin portion of the bend in a longitudinal direction of the bend to form a groove on a back surface of the bend.

公开(公告)号：US20170305051A1

公开(公告)日：2017-10-26

申请号：US15507340

申请日：2015-06-19

Applicant: KASAI KOGYO CO., LTD.

Inventor： Shinya HASHIMOTO ,  Hiroki KOMATSUZAKI

IPC: B29C45/37 ,  B29C45/26 ,  B29C45/17 ,  B29C45/16 ,  B29C45/00 ,  B29C45/28

CPC classification number: B29C45/37 ,  B29C45/0025 ,  B29C45/16 ,  B29C45/1704 ,  B29C45/2602 ,  B29C2045/0027 ,  B29C2045/1728 ,  B29C2045/2882

Abstract: A molding method for a synthetic resin molding that includes a molding body, a bent portion, and a flange. The bent portion and the flange are continuous in a longitudinal direction of the side edge. The flange includes a wide portion and a narrow portion. The molding method for the synthetic resin molding includes arranging a gate at a position corresponding to an end of one side of the flange in a longitudinal direction, setting a relationship S1≦S2, where S1 is a cross-sectional area of the wide portion of the flange, and S2 is a cross-sectional area of the narrow portion of the flange adjacent to and downstream from the wide portion in a flow of molten resin, and performing injection molding using a colored resin material containing a luster agent kneaded in the material.

公开(公告)号：US20170291336A1

公开(公告)日：2017-10-12

申请号：US15507384

申请日：2015-06-19

Applicant: KASAI KOGYO CO., LTD.

Inventor： Shinya HASHIMOTO ,  Hiroki KOMATSUZAKI

IPC: B29C45/27

CPC classification number: B29C45/2708 ,  B29C45/0013 ,  B29C45/0025 ,  B29C45/0046 ,  B29K2105/16 ,  B29K2505/02 ,  B29K2995/002 ,  B29K2995/0022 ,  B29L2031/3041

Abstract: A molding method for a synthetic resin molding that includes a molding body, a bent portion, and a flange. The bent portion and the flange are continuous in a longitudinal direction of the side edge. The flange includes a wide portion and a narrow portion. The molding method for the synthetic resin molding includes arranging a gate at a position corresponding to an end of one side of the flange in a longitudinal direction, performing injection molding using a colored resin material containing a luster agent kneaded in the material, and forming a protrusion along the side edge in the longitudinal direction at a back of a boundary portion between the flange and the molding body to reduce interference of flow of the molten resin from the flange toward the molding body during the injection molding.

公开(公告)号：US09428131B2

公开(公告)日：2016-08-30

申请号：US14650517

申请日：2013-12-16

Applicant: KASAI KOGYO CO., LTD.

Inventor： Naohiko Hase ,  Daisuke Irokawa ,  Hiroyuki Kojima ,  Eiji Jumonji

IPC: B60R21/04 ,  B60J5/04 ,  B62D25/02

Abstract: Provided is an interior side wall structure for a vehicle in which a cylindrical shape of a shock-absorbing member can be crushed and deformed in an axial direction in an orderly manner upon vehicle side collision. When a collision load (F) is input to a shock-absorbing member (10) in the axial direction, a flange portion (13) at a peripheral edge of an open part is uniformly pressed against a door trim (4). At a connecting portion (15) of a peripheral wall (11), stress is distributed by an arc shaped face, whereby the development of crack is avoided, thus enabling even distribution of the load. At the connecting portion (15), buckling rigidity is adjusted by a slit for compression buckling adjustment (16) so as to substantially equalize the buckling rigidity at each portion of the peripheral wall (11), whereby the cylindrical shape of the shock-absorbing member (10) is crushed and deformed in the axial direction in an orderly manner.

公开(公告)号：US12017616B2

公开(公告)日：2024-06-25

申请号：US17601878

申请日：2019-06-03

Applicant: KASAI KOGYO CO., LTD.

Inventor： Haruki Akagi

IPC: B60R7/08

CPC classification number: B60R7/08

Abstract: A load-hanging hook structure of an automobile interior component includes an opening formed in the automobile interior component, and a hook provided at a position slightly shifted out from the opening. The hook includes a hook portion extending in a width direction of the opening, a first support portion shaped so as to extend from the hook portion and be linked to an inner upper edge portion of the opening, and a second support portion shaped so as to extend from the hook portion and be linked to an inner lower edge portion of the opening. The hook is structured such that the hook portion is supported by the first and second support portions from sides of both of the inner upper and lower edge portions of the opening.

公开(公告)号：US11712828B2

公开(公告)日：2023-08-01

申请号：US16772467

申请日：2019-10-31

Applicant: KASAI KOGYO CO., LTD.

Inventor： Tatsumi Onishi ,  Yusuke Mitsui

IPC: B29C45/26 ,  B29C33/38 ,  B29C33/42 ,  C23C18/32 ,  C23C18/18 ,  B29L31/30

CPC classification number: B29C45/26 ,  B29C33/3842 ,  B29C33/42 ,  C23C18/1827 ,  C23C18/32 ,  B29K2905/08 ,  B29L2031/3041

Abstract: A mold cavity which is a mold die includes a die body and a plating layer provided on the surface of a mold surface. In this case, the mold surface has a leather-grain transfer surface for forming a grain pattern. The leather-grain transfer surface includes a first uneven-shape part and a second uneven-shape part formed at the surface of the first uneven-shape part and smaller in an uneven-shape width than the first uneven-shape part. The uneven-shape width falls within a range of 10 μm or more and less than 500 μm. The plating layer is an electroless-plating layer. A thickness of at least part of the plating layer falls within a range of 0.1 μm or more and less than 10 μm.

公开(公告)号：US11434670B2

公开(公告)日：2022-09-06

申请号：US16763022

申请日：2018-02-06

Applicant: KASAI KOGYO CO., LTD.

Inventor： Toru Yamatozaki

IPC: E05B79/06 ,  E05B85/12

Abstract: An escutcheon and a vehicle door which attain excellent door interior design are provided. An escutcheon includes: a first vertical wall part covering the circumference of a handle base vertical wall part having a shape of a frame; a second vertical wall part having a shape of a frame continuous in a circumferential direction along a handle opening, the second vertical wall part having its height set corresponding to a clearance between a projecting end of the handle base vertical wall part and a back surface of the door trim; and a continuous part connecting between the first vertical wall part and the second vertical wall part.

公开(公告)号：US20220017033A1

公开(公告)日：2022-01-20

申请号：US17414792

申请日：2019-10-10

Applicant: KASAI KOGYO CO., LTD.

Inventor： Shinsuke MIOTANI

IPC: B60R21/04

Abstract: A vehicle cushioning member includes first and second bending portions including first and second convex-bending portions, and first and second concave-bending portions. The first and second convex-bending portions and the first and second concave-bending portions are formed perimetrically while switched from each other between the adjacent side walls. When a length from a top surface of the top plate to a flange portion is 100%, a length from the top surface to the first bending portion is 24% or more and 47% or less, a length from the first bending portion to the second bending portion is 34% or more and 49% or less, and a length from the second bending portion to a top-plate-side surface of the flange portion is 13% or more and 33% or less, concerning a height direction along the axis of a substantially polygonal tube.