Method for repairing components using environmental bond coatings and resultant repaired components
    42.
    发明授权
    Method for repairing components using environmental bond coatings and resultant repaired components 有权
    使用环境粘合剂涂层修补部件的方法以及由此修复的部件

    公开(公告)号:US07371426B2

    公开(公告)日:2008-05-13

    申请号:US10713938

    申请日:2003-11-13

    IPC分类号: B32B15/01 B32B15/20 B05D3/12

    摘要: According to an embodiment of the invention, a repaired component is disclosed. The repaired component comprises an engine run component having a base metal substrate, a portion of the base metal substrate between about 1-3 mils in thickness and an overlying bond coat having been removed to create a remaining base metal substrate of reduced thickness. The repaired component further comprises a lower growth environmental bond coating comprising an alloy having an aluminum content of about 10-60 atomic percent applied to the remaining base metal substrate so that upon subsequent repair of the component, less than about 1-3 mils in thickness of the remaining base metal substrate is removed because of less environmental coating growth into the substrate than the prior bond coat. Advantageously, the repaired component has extended component life and increased repairability.

    摘要翻译: 根据本发明的实施例,公开了修理的部件。 被修复的部件包括具有贱金属基底的发动机运行部件,贱金属基底的厚度在约1-3密耳之间的部分和已经去除的上覆接合涂层,以产生厚度减小的剩余基底金属基底。 修复的部件还包括较低生长环境粘合涂层,其包含施加到剩余的贱金属基底上的约10-60原子百分比的铝含量的合金,使得在随后修复部件时,厚度小于约1-3密耳 剩余的贱金属基底被去除,因为比现有的粘合涂层更少的环境涂层生长到基底中。 有利地,修复的部件具有延长的部件寿命和增加的可修复性。

    Process for a beta-phase nickel aluminide overlay coating
    44.
    发明授权
    Process for a beta-phase nickel aluminide overlay coating 有权
    一种β相镍铝覆盖涂层的工艺

    公开(公告)号:US07244467B2

    公开(公告)日:2007-07-17

    申请号:US10604368

    申请日:2003-07-15

    IPC分类号: C23C16/00

    摘要: A process for forming a beta-phase nickel aluminide (NiAl) overlay coating that is suitable for use as a bond coat for a thermal barrier coating (TBC). The overlay coating is deposited by a method that produces a generally columnar grain structure in which grains extend through the coating such that at least some grain boundaries are open at the coating surface. The coating is then peened with a particulate media, followed by heating the overlay coating to a temperature sufficient to cause the overlay coating to recrystallize and form new grain boundaries that are not open to the outer surface of the coating and significantly less susceptible to accelerated oxidation than the original grain boundaries. The particulate media is formed of a composition containing nickel and aluminum, such that an oxide scale that forms on the surface of the coating after the peening operation is substantially free of deleterious oxide compounds, notably iron-containing spinels.

    摘要翻译: 用于形成适合用作热障涂层(TBC)的粘合涂层的β-相镍铝化物(NiAl)覆盖涂层的方法。 覆盖涂层通过产生大致柱状晶粒结构的方法沉积,其中晶粒延伸穿过涂层,使得至少一些晶界在涂层表面开口。 然后用颗粒介质对涂层进行喷丸处理,然后将覆盖涂层加热至足以使覆盖涂层再结晶并形成不对涂层外表面开放的新晶粒边界,并显着降低易受加速氧化影响的温度 比原来的晶界。 颗粒介质由包含镍和铝的组合物形成,使得在喷丸操作之后在涂层表面上形成的氧化皮基本上不含有害氧化物化合物,特别是含铁尖晶石。

    Layered thermal barrier coatings containing lanthanide series oxides for improved resistance to CMAS degradation
    45.
    发明申请
    Layered thermal barrier coatings containing lanthanide series oxides for improved resistance to CMAS degradation 审中-公开
    包含镧系元素氧化物的分层热障涂层,以改善对CMAS降解的抵抗力

    公开(公告)号:US20070160859A1

    公开(公告)日:2007-07-12

    申请号:US11327091

    申请日:2006-01-06

    IPC分类号: B32B15/04

    摘要: A coating applied as a two layer system. The outer layer is an oxide of a group IV metal selected from the group consisting of zirconium oxide, hafnium oxide and combinations thereof, which are doped with an effective amount of a lanthanum series oxide. These metal oxides doped with a lanthanum series addition comprises a high weight percentage of the outer coating. As used herein, lanthanum series means an element selected from the group consisting of lanthanum (La), cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu) and combinations thereof, and lanthanum series oxides are oxides of these elements. When the zirconium oxide is doped with an effective amount of a lanthanum series oxide, a dense reaction layer is formed at the interface of the outer layer of TBC and the CMAS. This dense reaction layer prevents CMAS infiltration below it. The second layer, or inner layer underlying the outer layer, comprises a layer of partially stabilized zirconium oxide.

    摘要翻译: 涂层作为两层体系。 外层是掺杂有有效量的镧系氧化物的选自氧化锆,氧化铪及其组合的IV族金属的氧化物。 掺杂有镧系列添加剂的这些金属氧化物包括外涂层的高重量百分比。 如本文所用,镧系指选自镧(La),铈(Ce),镨(Pr),钕(Nd),ium(Pm),钐(Sm),铕(Eu), 钆(Gd),铽(Tb),镝(Dy),钬(Ho),铒(Er),ium(Tm),镱(Yb),镥(Lu)及其组合,以及镧系氧化物是 这些元素。 当氧化锆掺杂有效量的镧系氧化物时,在TBC的外层和CMAS的界面处形成致密的反应层。 这种致密的反应层可防止CMAS渗透在其下方。 外层的第二层或内层包含部分稳定的氧化锆层。

    Diffusion barrier and protective coating for turbine engine component and method for forming
    46.
    发明申请
    Diffusion barrier and protective coating for turbine engine component and method for forming 审中-公开
    用于涡轮发动机部件的扩散阻挡层和保护涂层以及成型方法

    公开(公告)号:US20070020399A1

    公开(公告)日:2007-01-25

    申请号:US11168660

    申请日:2005-06-28

    摘要: A turbine engine component comprising a substrate made of a nickel-base or cobalt-base superalloy, a non-metallic oxide or nitride diffusion barrier layer overlying the substrate, and a protective coating overlying the barrier layer, the protective coating comprising at least one platinum group metal selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium. The diffusion barrier layer may be a deposited or thermally grown oxide material, especially aluminum oxide. The protective coating may be heat treated to increase homogeneity of the coating and adherence with the substrate. The component typically further comprises a ceramic thermal barrier coating overlying the protective coating. Also disclosed are methods for forming a protective coating system on the turbine engine component by forming the non-metallic oxide or nitride diffusion barrier layer on the substrate and then depositing the platinum group metal on top of the barrier layer.

    摘要翻译: 一种涡轮发动机部件,包括由镍基或钴基超合金制成的基板,覆盖在基板上的非金属氧化物或氮化物扩散阻挡层以及覆盖在阻挡层上的保护涂层,所述保护涂层包含至少一种铂 选自铂,钯,铑,钌和铱的组金属。 扩散阻挡层可以是沉积的或热生长的氧化物材料,特别是氧化铝。 可以对保护涂层进行热处理以增加涂层的均匀性和与基材的粘合性。 该组件通常还包括覆盖保护涂层的陶瓷热障涂层。 还公开了通过在衬底上形成非金属氧化物或氮化物扩散阻挡层然后将铂族金属沉积在阻挡层的顶部上来在涡轮发动机部件上形成保护涂层系统的方法。

    THERMAL BARRIER COATING SYSTEM
    49.
    发明申请
    THERMAL BARRIER COATING SYSTEM 有权
    热障涂层系统

    公开(公告)号:US20050170200A1

    公开(公告)日:2005-08-04

    申请号:US10708020

    申请日:2004-02-03

    IPC分类号: B32B15/04

    摘要: A TBC system suitable for protecting the surface of a substrate subjected to a hostile thermal environment. The TBC system comprises a bond coat on the substrate surface, an alumina scale on the bond coat, and a multilayer TBC comprising a thermal-sprayed first ceramic layer on the alumina scale and a thermal-sprayed second ceramic layer overlying the first ceramic layer. The first ceramic layer consists essentially of partially stabilized zirconia so as to comprise the tetragonal and cubic phases of zirconia. The second ceramic layer consists essentially of fully stabilized zirconia so as to consist essentially of the cubic phase of zirconia. The second ceramic layer is also characterized by having vertical microcracks that extend through the thickness thereof. The second ceramic layer is thicker and more erosion resistant than the first ceramic layer.

    摘要翻译: 适用于保护受到恶劣热环境的基板表面的TBC系统。 所述TBC系统包括在所述基材表面上的粘合涂层,所述粘结涂层上的氧化铝垢,以及在所述氧化铝垢上包含热喷涂的第一陶瓷层的多层TBC和覆盖所述第一陶瓷层的热喷涂的第二陶瓷层。 第一陶瓷层基本上由部分稳定的氧化锆组成,以便包含氧化锆的四方晶相和立方相。 第二陶瓷层基本上由完全稳定的氧化锆组成,以便基本上由立方相的氧化锆组成。 第二陶瓷层的特征在于具有延伸穿过其厚度的垂直微裂纹。 第二陶瓷层比第一陶瓷层更厚并且更耐腐蚀。