Abstract:
A cellulosic fibrous structure having two regions distinguished from one another by basis weight. The first region is an essentially continuous high basis weight network. The second region comprises a plurality of discrete low basis weight regions. The cellulosic fibers forming the plurality of second regions are generally radially oriented within each region. The cellulosic fibrous structure may be formed by a forming belt having zones of different flow resistances arranged in a particular ratio of flow resistances. The zones of different flow resistances provide for selectively draining a liquid carrier through the different zones of the belt in a radial flow pattern.
Abstract:
An improved superabsorbent polymer foam having a morphology to provide improved absorptive properties is disclosed. The foam preferably comprises a superabsorbent polymer formed from a substantially water-soluble, unsaturated monomer having neutralized carboxyl groups and a substantially water-soluble internal crosslinking agent. The monomer and crosslinking agent are expanded in the presence of a substantially water-insoluble blowing agent and a suitable solvent and reacted to form a superabsorbent polymer foam having substantially continuous, intercommunicating channels substantially throughout the foam and a relatively high surface area to mass ratio.Methods for making the foam and absorbent products, members and articles containing the foam are also disclosed.
Abstract:
Substantially waterless self-emulsifiable chemical softening compositions are provided comprising a mixture of a quaternary ammonium compound and a polyhydroxy compound. Preferred quaternary ammonium compounds include dialkyl dimethyl ammonium salts such as di(hydrogenated)tallow dimethyl ammonium chloride, di(hydrogenated)tallow dimethyl ammonium methyl sulfate. Preferred polyhydroxy compounds are selected from the group consisting of glycerol, polyglycerols having a weight average molecular weight of from about 150 to about 800 and polyoxyethylene glycols and polyoxypropylene glycols having a weight average molecular weight from about 200 to 4000. The substantially waterless self-emulsifiable chemical softening compositions are prepared by mixing the quaternary ammonium compound with the polyhydroxy compound at a specific temperature range wherein the polyhydroxy compound is miscible with the quaternary ammonium compound. The resulting stable solid or concentrated fluid mixture can then be economically shipped to the consumer or ultimate user. The ultimate users of the chemical softening composition simply dilute the mixture with a liquid carder (e.g., water) to form an aqueous dispersion suitable for treating fibrous cellulosic materials. The substantially waterless self-emulsifiable chemical softening compositions disclosed herein are primarily intended for softening disposable paper products such as tissues and towels.
Abstract:
Fibrous cellulose materials useful in the manufacture of soft, absorbent paper products such as paper towels, facial tissues, and toilet tissue are disclosed. The paper products contain a biodegradable vegetable oil based ester-functional quaternary ammonium chemical softening compound. Examples of preferred vegetable oil based ester-functional quaternary ammonium chemical softening compounds include diester dioleyldimethyl ammonium chloride (DEDODMAC) (i.e., di(octadec-z-9-oenoyloxyethyl)dimethylammonium chloride) and diester dierucyldimethyl ammonium chloride (DEDEDMAC) (i.e., di(docos-z-13-enoyloxyethyl)dimethylammonium chloride). Depending upon the paper product characteristic requirements, the saturation level of the fatty acyl groups of the vegetable oils can be tailored. Variables that need to be adjusted to maximize the benefits of using unsaturated vegetable oil based acyl groups include the Iodine Value (IV) of the fatty acyl groups; and the cis/trans isomer weight ratios in the fatty acyl groups.
Abstract:
A backside textured papermaking belt is disclosed which is comprised of a framework and a reinforcing structure. The framework has a first surface which defines the paper-contacting side of the belt, a second surface opposite the first surface, and conduits which extend between first and second surfaces of the belt. The first surface of the framework has a paper side network formed therein which defines the conduits. The second surface of the framework has a backside network with passageways that provide surface texture irregularities in the backside network. The papermaking belt is made by applying a coating of photosensitive resinous material to a reinforcing structure which has opaque portions, and then exposing the photosensitive resinous material to light of an activating wavelength through a mask which has transparent and opaque regions and also through the reinforcing structure. A process for making paper products is also disclosed which involves applying a fluid pressure differential from a vacuum source through the belt to a partially-formed embryonic web of papermaking fibers. The fibers in the embryonic web are deflected into the conduits of the papermaking belt by the vacuum pressure while the papermaking belt and the embryonic web travel over the vacuum source. Following the deflection, the paper web is impressed with the paper side network of the belt, and dried to form the final product.
Abstract:
A method of making an improved superabsorbent polymer foam having a morphology to provide improved absorptive properties is disclosed. The foam preferably comprises a superabsorbent polymer formed from a substantially water-soluble, unsaturated monomer having neutralized carboxyl groups and a substantially water-soluble internal crosslinking agent. The monomer and crosslinking agent are expanded in the presence of a substantially water-insoluble blowing agent and a suitable solvent and reacted to form a superabsorbent polymer foam having substantially continuous, intercommunicating channels substantially throughout the foam and a relatively high surface area to mass ratio.Absorbent products, members and articles containing the foam are also disclosed.
Abstract:
Tissue paper webs useful in the manufacture of soft, absorbent products such as paper towels, napkins, and facial tissues, and processes for making the webs. The tissue paper webs comprise papermaking fibers, a quaternary ammonium compound, a polyhydroxy plasticizer, and a permanent wet strength resin. The process comprises a first step of forming an aqueous papermaking furnish from the above-mentioned components. The second and third steps in the basic process are the deposition of the papermaking furnish onto a foraminous surface such as a Fourdrinier wire and removal of the water from the deposited furnish. An alternate process involves the use of the furnish containing the aforementioned components in a papermaking process which will produce a pattern densified fibrous web having a relatively high bulk field of relatively low fiber density in a patterned array of spaced zones of relatively high fiber density.
Abstract:
A process for improving the life of papermaking belts containing a cured photosensitive polymeric resin is disclosed. The process includes the use of a resin-swelling solvent (e.g., isopropyl alcohol) to deliver an effective amount of chemical compounds capable of slowing down the degradation rate of the photosensitive polymeric resin in the papermaking belt. The solvent delivery technique makes it possible to deliver useful quantities of chemical compounds to the resin containing papermaking belts that would not normally be possible to add because of their low direct solubility in the polymeric resin and/or process incompatibility. Preferably, the chemical compounds are antioxidants (e.g., hindered phenols) which inhibit or retard oxidation of the cured resin and its ensuing degradative effects.
Abstract:
Soft, absorbent paper webs and processes for making them. In the process, an aqueous dispersion of the papermaking fibers is formed into an embryonic web on a first foraminous member such as a Fourdinier wire. This embryonic web is associated with a second foraminous member known as a deflection member. The surface of the deflection member with which the embryonic web is associated has a macroscopic monoplanar, continuous, patterned network surface which defines within the deflection member a plurality of discrete, isolated deflection conduits. The papermaking fibers in the web are deflected into the deflection conduits and water is removed through the deflection conduits to form an intermediate web. Deflection begins no later than the time water removal through the deflection member begins. The intermediate web is dried and foreshortened as by creping. The paper web has a distinct continuous network region and a plurality of domes dispersed throughout the whole of the network region.
Abstract:
A limiting orifice through-air-drying apparatus for papermaking or other absorbent embryonic webs. The apparatus has a first zone and a second zone. The first zone is maintained at a differential pressure less than the breakthrough pressure, while the second zone is maintained at a differential pressure greater than the breakthrough pressure. The residence time of the embryonic web to be dried with the apparatus is maintained at preferably less than 35 milliseconds on the first zone. Using the dual zone system described above, the overall energy required to run the apparatus can be reduced.