公开(公告)号：US08409371B2

公开(公告)日：2013-04-02

申请号：US13227359

申请日：2011-09-07

Applicant: Muneaki Watanabe ,  Ryoji Nakayama ,  Gakuji Uozumi

Inventor： Muneaki Watanabe ,  Ryoji Nakayama ,  Gakuji Uozumi

IPC: C23C28/00

CPC classification number: C22C38/06 ,  B22F1/02 ,  B22F2998/10 ,  B22F2999/00 ,  C22C33/02 ,  C22C38/00 ,  C22C38/02 ,  C22C38/08 ,  C22C38/10 ,  C22C38/12 ,  C22C38/18 ,  H01F1/33 ,  H01F41/0246 ,  B22F1/0007 ,  B22F1/0088 ,  B22F3/02 ,  B22F3/10 ,  B22F2201/03 ,  B22F2201/11 ,  B22F2201/02

Abstract: A method for producing a soft magnetic metal powder coated with a Mg-containing oxide film, comprising the steps of adding and mixing a Mg powder with a soft magnetic metal powder which has been subjected to heating treatment in an oxidizing atmosphere at a temperature of 40 to 500° C. to obtain a mixed powder, and heating the mixed powder at a temperature of 150 to 1,100° C. in an inert gas or vacuum atmosphere under a pressure of 1×10−12 to 1×10−1 MPa, while optionally tumbling; and a method for producing a composite soft magnetic material from the soft magnetic metal powder coated with a Mg-containing oxide film.

Abstract translation: 一种涂覆有含Mg氧化物膜的软磁性金属粉末的制造方法，其特征在于，包括以下步骤：将Mg粉末与在氧化气氛中在40℃的温度下进行了加热处理的软磁性金属粉末混合 至500℃以获得混合粉末，并在惰性气体或真空气氛中在1×10-12至1×10-1MPa的压力下在150至1100℃的温度下加热混合粉末， 同时可选地翻滚; 以及由含有Mg的氧化物膜涂覆的软磁性金属粉末制造复合软磁性材料的方法。

公开(公告)号：US08398741B2

公开(公告)日：2013-03-19

申请号：US12984204

申请日：2011-01-04

Applicant: Yasushi Kaneko ,  Shigeo Fujii ,  Hisato Tokoro

Inventor： Yasushi Kaneko ,  Shigeo Fujii ,  Hisato Tokoro

IPC: B22F9/22

CPC classification number: B82Y25/00 ,  B22F1/0062 ,  B22F1/02 ,  B22F1/025 ,  B22F9/20 ,  B22F2001/0029 ,  B22F2998/00 ,  B22F2999/00 ,  C22C33/0257 ,  G11B5/70615 ,  G11B5/712 ,  G11B5/714 ,  H01F1/0054 ,  H01F1/061 ,  H01F1/065 ,  H01F1/20 ,  H01F1/26 ,  H01F1/33 ,  Y10T428/12181 ,  Y10T428/265 ,  Y10T428/2991 ,  Y10T428/2998 ,  B22F1/0018 ,  B22F1/0059 ,  B22F2201/02 ,  B22F2201/11 ,  B22F2201/30 ,  B22F1/0051

Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.

Abstract translation: 包含金属芯和碳的涂层的精细复合金属颗粒，并通过用碳粉还原金属氧化物粉末获得。

公开(公告)号：US08323422B2

公开(公告)日：2012-12-04

申请号：US13302103

申请日：2011-11-22

Applicant: Takeshi Ohwaki ,  Hiroyuki Mitani ,  Hirofumi Hojo ,  Tomotsuna Kamijo

Inventor： Takeshi Ohwaki ,  Hiroyuki Mitani ,  Hirofumi Hojo ,  Tomotsuna Kamijo

IPC: H01F1/24

CPC classification number: H01F1/26 ,  B22F1/0059 ,  B22F2998/10 ,  B22F2999/00 ,  H01F1/24 ,  H01F41/0246 ,  B22F2003/248 ,  B22F2201/02 ,  B22F2201/03 ,  B22F3/02

Abstract: Provided is a dust core excellent in flux density, iron loss, and mechanical strength.A production process of a dust core according to the invention includes a step of compacting a mixture obtained by mixing an iron-based soft magnetic powder for powder compact having a phosphate conversion coating film on the surface of an iron-based soft magnetic powder with a lubricant to obtain a powder compact, a heat treatment step of heating the resulting powder compact at 550° C. or more but not more than 650° C. in an inert atmosphere, and a heat treatment step of heating the heat-treated powder compact at 420° C. or more but not more than 530° C. in an oxidizing atmosphere.

Abstract translation: 具有磁通密度，铁损和机械强度优异的防尘芯。 根据本发明的防尘芯的制造方法包括：将铁基软磁性粉末的表面上的具有磷酸盐转化膜的粉末状铁系软磁粉末与 润滑剂以获得粉末压块，在惰性气氛中将所得粉末压块加热至550℃以上但不高于650℃的热处理步骤，以及将热处理粉末压块 在氧化气氛中在420℃以上但不超过530℃。

公开(公告)号：US08273290B2

公开(公告)日：2012-09-25

申请号：US12739175

申请日：2008-10-16

Applicant: Katsuyoshi Kondoh ,  Bunshi Fugetsu

Inventor： Katsuyoshi Kondoh ,  Bunshi Fugetsu

IPC: C22C1/10 ,  B22F1/02 ,  B22F3/24 ,  C01B31/30

CPC classification number: C22C47/14 ,  B22F1/02 ,  B22F2998/10 ,  B22F2999/00 ,  C01B32/921 ,  C22C1/05 ,  C22C1/101 ,  C22C26/00 ,  C22C32/0084 ,  C22C2026/001 ,  C22C2026/002 ,  C22C2026/006 ,  C22C1/1084 ,  B22F9/026 ,  B22F3/10 ,  B22F3/20 ,  B22F2201/013 ,  B22F2201/02 ,  C22C1/0408

Abstract: A method for producing a composite metal material includes preparing a solution containing a surfactant having both hydrophilicity and hydrophobicity, dispersing a nanosized to micro-sized fine carbonaceous substance into a state of being monodispersed in the solution, bringing the solution having the dispersed fine carbonaceous substance into contact with surface of a metal powder particle, drying the metal powder particle to make the fine carbonaceous substance in the monodispersed state adhere to the surface of the metal powder particle via a component of the solution, and thermally decomposing and removing the solution component adhering to the surface of the metal powder particle by heat-treating the metal powder particle either in a hydrogen-containing reducing atmosphere or in a vacuum atmosphere to partially expose the surface of the metal powder particle out of the adhering fine carbonaceous substance, and thus progress diffusion and sintering among the metal powder particles through exposed parts.

Abstract translation: 复合金属材料的制造方法包括制备含有具有亲水性和疏水性的表面活性剂的溶液，将纳米尺寸的微细粒状碳质物质分散到单分散在溶液中的状态，使具有分散的细小碳质物质的溶液 与金属粉末颗粒的表面接触，干燥金属粉末颗粒，以使单分散状态的细小碳质物质通过溶液的一部分与金属粉末颗粒的表面粘合，并且热分解和除去粘附在其上的溶液成分 通过在含氢还原气氛或真空气氛中对金属粉末颗粒进行热处理，将金属粉末颗粒的表面部分地从粘附的细小碳质物质中露出，从而进行到金属粉末颗粒的表面，从而进行 金属粉末颗粒之间的扩散和烧结 通过暴露部分。

公开(公告)号：US08241557B2

公开(公告)日：2012-08-14

申请号：US13188638

申请日：2011-07-22

Applicant: Masaki Sugiyama ,  Toshiya Yamaguchi ,  Shinjiro Saigusa ,  Mitsutoshi Akiyama

Inventor： Masaki Sugiyama ,  Toshiya Yamaguchi ,  Shinjiro Saigusa ,  Mitsutoshi Akiyama

IPC: B22F1/02 ,  B22F3/12

CPC classification number: C22C1/051 ,  B22F1/02 ,  B22F2003/145 ,  B22F2003/248 ,  B22F2998/10 ,  B22F2999/00 ,  C22C2202/02 ,  H01F1/0577 ,  H01F1/26 ,  H01F41/0246 ,  B22F3/24 ,  B22F2201/02 ,  B22F3/1007 ,  B22F3/14

Abstract: An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of −40° C. or lower in an inert gas atmosphere in the annealing step.

Abstract translation: 本发明的目的在于提供一种粉尘芯的制造方法，其特征在于，在经过压实的压粉芯退火后，在粉尘芯中产生铁氧化物不容易发生，从而使电磁特性优异 实现了 另外，提供以下内容：一种压粉芯的制造方法，其特征在于，包括以下步骤：将形成有由硅酮树脂涂覆的铁基磁性粉末形成的粉尘的粉末的磁性粉末成型为粉尘芯， 压实 以及通过加热对所述防尘芯体进行退火以使所述防尘芯体中包含的硅酮树脂部分地形成为硅酸盐化合物的步骤，其中所述防尘芯的退火在所述惰性气体的露点处进行， 在退火步骤中的惰性气体气氛中为40℃以下。

公开(公告)号：US08235710B2

公开(公告)日：2012-08-07

申请号：US11917279

申请日：2006-06-07

Applicant: Martin Bloemacher ,  Johan Herman Hendrik ter Matt ,  Hans Wohlfromm ,  Tsung-Chieh Cheng ,  Franz-Dieter Martischius ,  Arnd Thom

Inventor： Martin Bloemacher ,  Johan Herman Hendrik ter Matt ,  Hans Wohlfromm ,  Tsung-Chieh Cheng ,  Franz-Dieter Martischius ,  Arnd Thom

IPC: F27B15/10

CPC classification number: F27B9/022 ,  B22F3/003 ,  B22F3/1025 ,  B22F2998/00 ,  F27B9/20 ,  F27B9/3005 ,  B22F2201/02

Abstract: The apparatus for the continuous catalytic removal of binder from metallic and/or ceramic shaped bodies produced by powder injection molding, which comprises a binder removal furnace through which the shaped bodies pass in a transport direction and are brought to a suitable process temperature, a feed facility for introduction of a process gas which is required for binder removal and comprises a reactant, at least one facility for the introduction of a protective gas into a reaction space of the binder removal furnace and a flare to burn the gaseous reaction products obtained in binder removal, wherein one or more devices which lead to a flow of the process gas directed transversely to the transport direction in the apparatus are present.

Abstract translation: 用于从通过粉末注射成型制造的金属和/或陶瓷成形体连续催化去除粘合剂的装置，其包括粘合剂去除炉，成形体通过该炉移动方向通过并达到适当的工艺温度;进料 用于引入粘合剂去除所需的工艺气体的设备，并且包括反应物，用于将保护气体引入粘合剂去除炉的反应空间中的至少一个设备和用于燃烧粘合剂中获得的气态反应产物的火炬 去除，其中存在导致工艺气体流动横向于装置中的输送方向的一个或多个装置。

公开(公告)号：US08211400B2

公开(公告)日：2012-07-03

申请号：US12428822

申请日：2009-04-23

Applicant: George S. Nolas ,  Sarath Witanachchi ,  Pritish Mukherjee

Inventor： George S. Nolas ,  Sarath Witanachchi ,  Pritish Mukherjee

IPC: C01B13/14

CPC classification number: B22F9/004 ,  B22F2998/10 ,  B22F2999/00 ,  C22C1/0491 ,  C23C14/06 ,  C23C14/28 ,  H01L31/028 ,  H01L31/04 ,  H01L31/1812 ,  Y02E10/50 ,  B22F9/04 ,  B22F2201/20 ,  B22F2201/02 ,  B22F2203/11 ,  B22F2201/10

Abstract: The present invention comprises new materials, material structures, and processes of fabrication of such that may be used in technologies involving the conversion of light to electricity and/or heat to electricity, and in optoelectronics technologies. The present invention provide for the fabrication of a clathrate compound comprising a type II clathrate lattice with atoms of silicon and germanium as a main framework forming lattice spacings within the framework, wherein the clathrate lattice follows the general formula Si136−yGey, where y indicates the number of Ge atoms present in the main framework and 136−y indicates the number of Si atoms present in the main framework, and wherein y>0.

Abstract translation: 本发明包括新的材料，材料结构和制造工艺，其可以用于涉及将光转换成电和/或热到电的技术以及光电技术。 本发明提供一种包含II型包合物晶格的包合物化合物，其中原子以硅和锗为主要骨架，在框架内形成晶格间距，其中包合物晶格遵循通式Si136-yGey，其中y表示 存在于主骨架中的Ge原子数和136-y表示存在于主骨架中的Si原子数，其中y> 0。

公开(公告)号：US20120154083A1

公开(公告)日：2012-06-21

申请号：US13302103

申请日：2011-11-22

Applicant: Takeshi Ohwaki ,  Hiroyuki Mitani ,  Hirofumi Hojo ,  Tomotsuna Kamijo

Inventor： Takeshi Ohwaki ,  Hiroyuki Mitani ,  Hirofumi Hojo ,  Tomotsuna Kamijo

IPC: H01F3/08 ,  B22F3/24 ,  B22F3/12

CPC classification number: H01F1/26 ,  B22F1/0059 ,  B22F2998/10 ,  B22F2999/00 ,  H01F1/24 ,  H01F41/0246 ,  B22F2003/248 ,  B22F2201/02 ,  B22F2201/03 ,  B22F3/02

Abstract: Provided is a dust core excellent in flux density, iron loss, and mechanical strength.A production process of a dust core according to the invention includes a step of compacting a mixture obtained by mixing an iron-based soft magnetic powder for powder compact having a phosphate conversion coating film on the surface of an iron-based soft magnetic powder with a lubricant to obtain a powder compact, a heat treatment step of heating the resulting powder compact at 550° C. or more but not more than 650° C. in an inert atmosphere, and a heat treatment step of heating the heat-treated powder compact at 420° C. or more but not more than 530° C. in an oxidizing atmosphere.

Abstract translation: 具有磁通密度，铁损和机械强度优异的防尘芯。 根据本发明的防尘芯的制造方法包括：将铁基软磁性粉末的表面上的具有磷酸盐转化膜的粉末状铁系软磁粉末与 润滑剂以获得粉末压块，在惰性气氛中将所得粉末压块加热至550℃以上但不高于650℃的热处理步骤，以及将热处理粉末压块 在氧化气氛中在420℃以上但不超过530℃。

公开(公告)号：US20120148443A1

公开(公告)日：2012-06-14

申请号：US13290510

申请日：2011-11-07

Applicant: David R. Whitcomb

Inventor： David R. Whitcomb

IPC: C22C5/06 ,  D02G3/00 ,  C22B11/00 ,  B82Y30/00

CPC classification number: B22F1/0025 ,  B22F9/24 ,  B22F2998/00 ,  B82Y30/00 ,  C22C1/0466 ,  C22C5/06 ,  Y10T428/298 ,  B22F2009/245 ,  B22F2201/02

Abstract: Nanomaterial preparation methods, compositions, and articles are disclosed and claimed. Such methods can provide nanomaterials with improved morphologies relative to previous methods. Such materials are useful in electronic applications.

公开(公告)号：US20120148438A1

公开(公告)日：2012-06-14

申请号：US13290062

申请日：2011-11-05

Applicant: David R. Whitcomb

Inventor： David R. Whitcomb

IPC: C22C9/00 ,  C22B15/00 ,  C22C5/02 ,  C22B11/00 ,  C22C5/06

CPC classification number: B22F1/0025 ,  B22F9/24 ,  B22F2998/00 ,  B82Y30/00 ,  C22C1/0466 ,  C22C5/06 ,  B22F2009/245 ,  B22F2201/02

Abstract: Nanomaterial preparation methods, compositions, and articles are disclosed and claimed. Such methods can provide nanomaterials with improved morphologies relative to previous methods. Such materials are useful in electronic applications.