Abstract:
A method of forming a stator core assembly for an electric machine includes providing a stator core having a plurality of radially extending slots, forming a flat wire pack having a plurality of continuous electrical wires, shaping the flat wire pack into a substantially cylindrical shape, and engaging the substantially cylindrically shaped flat wire pack with the stator core such that the continuous electrical wires are interlaced within the slots of the stator core.
Abstract:
The present invention involves a method for initial synchronization of steering wheel and a road wheels in a steer-by-wire system of a vehicle when the system is first powered. The method includes providing a steering wheel control system and a road wheel control system. The method further includes sensing relative angles and the absolute angles of the steering wheel, road wheel, and right road wheel. The method further includes generating an augmented steering wheel angle, an augmented left road wheel angle, and an augmented right road wheel angle based on the relative angle and initial value of the absolute angles of the steering wheel and road wheels. The method further includes using the augmented steering wheel angle as a feedback signal to the steering wheel control system and the augmented left and right road wheel angles feedback signals to the road wheels control system. The method further includes controlling the steering wheel and the road wheels to perform initial synchronization of the steering wheel and the road wheels, thereby allowing the vehicle to be operable during the initial synchronization.
Abstract:
An alternator of the present invention includes a housing, a stator assembly mounted stationary within the housing, and a rotor assembly mounted rotatably within the housing in functional engagement with the stator assembly. An air gap extends annularly around the alternator between the rotor assembly and the stator assembly. The rotor assembly has a first end and a second end, and the air gap has a non-uniform thickness that varies along the axial length of the rotor assembly between the first and second ends of the rotor assembly. This non-uniform thickness is designed to avoid interference between rotor outer surface and stator inner surface at high rotor spin speed, but minimize the averaged air gap thickness for high alternator performance.
Abstract:
The present invention provides a system and method of controlling flow outlet from the hydraulic pump to provide the level of flow required to execute the driver's steering command. This method of control reduces the average torque requirement of the hydraulic pump thereby improving fuel economy by unloading the vehicle's accessory drive, while also providing the variable assist power steering feature. The Fuel Efficient Power Steering (FEPS) control algorithm is an optimal method of regulating flow by actuating the electronic flow control device in the pump assembly. This electronic flow control device allows an increase in hydraulic fluid flow to the steering gear in order to increase the provided assist and to reduce hydraulic fluid flow to the steering gear to improve fuel economy, if no additional assist is needed. The calculation of the desired flow control device current is primarily based on vehicle speed and steering wheel rate. Some additional input signals such as steering angle or engine rpm could also be used for enhanced functionality.
Abstract:
The present invention provides a heating/cooling control system that can effectively control the temperature of the air discharged at the rear interior of the motor vehicle. The heating/cooling control system includes a front control and a rear control. The front control is capable of operating within a predetermined temperature range. The temperature range of the rear control is determined by the set point of the front control.
Abstract:
An auxiliary fuel vapor adsorption device includes a housing and an activated carbon segment contained within the housing and including a quantity of activated carbon material. A dust separator is also contained within the housing and in fluid communication with the carbon segment, and a canister vent valve is mounted to the housing in fluid communication with the activated carbon segment. The invention allows for the reduction of evaporative emissions by minimizing interconnecting joints between necessary fuel system components.
Abstract:
A method and associated pallet assembly for reflow soldering electrical interconnections between a pair of printed circuits, at least one of which features a relatively-low-softening-temperature substrate, includes fixturing the printed circuits between the mating surfaces of a pallet and a cover, wherein the cover includes a first aperture adapted to expose an area on the back face of the first printed circuit. When the palletized printed circuits are advanced through a reflow oven, a nozzle directs hot gases through the first aperture to impinge directly upon the back face of the substrate to thereby reflow a solder layer sandwiched between the respective substrates of the printed circuits. Additional components on the second printed circuit are advantageously soldered in the same pass as hot gases from the nozzle flow through a second aperture defined in the pallet assembly's cover to impinge upon an additional solder layer on the second printed circuit.
Abstract:
A voice-based identification system allows a user to gain access to a vehicle. The user through the use of a user interface transmits a signal based on the user's voice to an identification module residing in the vehicle. A controller analyzes the signal with an algorithm implemented in the memory of the controller to determine if the user is an authorized user.
Abstract:
The present invention involves a distributed control system for controlling a steering movement of a vehicle. The system includes a driver interface assembly, a driver interface node having a first time-triggered protocol (TTP) processing system and a road wheel node having a second time-triggered protocol (TTP) processing system. The driver interface node having a first time-triggered protocol (TTP) processing system is coupled to the driver interface assembly, where the driver interface node receives steering wheel parameters from the driver interface assembly. The road wheel node having the second time triggered protocol (TTP) processing system is coupled to the driver interface node, where the road wheel node transmits sensor measurements from a vehicle to the driver interface node. The road wheel node generates an applied torque that adjusts a wheel of the vehicle.
Abstract:
The suspension strut of an embodiment of the invention includes a compressible fluid, a sleeve structure, a hydraulic tube adapted to contain a portion of the compressible fluid, a displacement rod and cavity piston coupled to the sleeve and adapted to move into the hydraulic tube upon the compression movement of the wheel and to move out of the hydraulic tube upon the rebound movement of the wheel, and a hydraulic seal located between the hydraulic tube and the displacement rod. The hydraulic tube defines a hydraulic cavity adapted to contain a portion of the compressible fluid and to cooperate with the compressible fluid to supply a suspending spring force that biases the wheel toward the surface.