Abstract:
A semiconductor device and method of manufacture and, more particularly, a semiconductor device having strain films and a method of manufacture. The device includes an embedded SiGeC layer in source and drain regions of an NFET device and an embedded SiGe layer in source and drain regions of a PFET device. The PFET device is subject to compressive strain. The method includes embedding SiGe in source and drain regions of an NFET device and implanting carbon in the embedded SiGe forming an SiGeC layer in the source and drain regions of the NFET device. The SiGeC is melt laser annealed to uniformly distribute the carbon in the SiGeC layer, thereby counteracting a strain generated by the embedded SiGe.
Abstract:
A method of fabricating a silicon-on-insulator (SOI) N-channel metal oxide semiconductor field effect transistor (nMOSFET), where the transistor has a structure incorporating a gate disposed above a body of the SOI substrate. The body comprises of a first surface and a second surface. The second surface interfaces between the body and the insulator of the SOI. Between the first surface and second surface is defined a channel region separating a source region and a drain region. Each of the source region and drain region includes a third surface under which is embedded crystalline silicon-carbon (Si:C), which extends from the second surface to the third surface.
Abstract:
A field effect transistor (“FET”) is formed to include a stress in a channel region of an active semiconductor region of an SOI substrate. A gate is formed to overlie the active semiconductor region, after which a sacrificial stressed layer is formed which overlies the gate and the active semiconductor region. Then, the SOI substrate is heated to cause a flowable dielectric material in a buried dielectric layer of the SOI substrate to soften and reflow. As a result of the reflowing, the sacrificial stressed layer induces stress in a channel region of the active semiconductor region underlying the gate. A source region and a drain region are formed in the active semiconductor region, desirably after removing the sacrificial stressed layer.
Abstract:
A method is provided for fabricating a semiconductor-on-insulator (“SOI”) substrate including (i) an SOI layer of monocrystalline silicon separated from (ii) a bulk semiconductor layer by (ii) a buried oxide (“BOX”) layer, the BOX layer including a layer of doped silicate glass. In such method, a sacrificial stressed layer is deposited to overlie the SOI layer and trenches are etched through the sacrificial stressed layer and into the SOI layer. The SOI substrate is heated with the sacrificial stressed layer sufficiently to cause the glass layer to soften, thereby causing the sacrificial stressed layer to apply stress to the SOI layer to form a stressed SOI layer. A dielectric material can then be deposited in the trenches to form isolation regions contacting peripheral edges of the stressed SOI layer, the isolation regions extending from a major surface of the stressed SOI layer towards the BOX layer. The sacrificial stressed layer can then be removed to expose the stressed SOI layer.
Abstract:
While embedded silicon germanium alloy and silicon carbon alloy provide many useful applications, especially for enhancing the mobility of MOSFETs through stress engineering, formation of alloyed silicide on these surfaces degrades device performance. The present invention provides structures and methods for providing unalloyed silicide on such silicon alloy surfaces placed on semiconductor substrates. This enables the formation of low resistance contacts for both mobility enhanced PFETs with embedded SiGe and mobility enhanced NFETs with embedded Si:C on the same semiconductor substrate. Furthermore, this invention provides methods for thick epitaxial silicon alloy, especially thick epitaxial Si:C alloy, above the level of the gate dielectric to increase the stress on the channel on the transistor devices.
Abstract:
Formation of carbon-substituted single crystal silicon layer is prone to generation of large number of defects especially at high carbon concentration. The present invention provides structures and methods for providing low defect carbon-substituted single crystal silicon layer even for high concentration of carbon in the silicon. According to the present invention, the active retrograde profile in the carbon implantation reduces the defect density in the carbon-substituted single crystal silicon layer obtained after a solid phase epitaxy. This enables the formation of semiconductor structures with compressive stress and low defect density. When applied to semiconductor transistors, the present invention enables N-type field effect transistors with enhanced electron mobility through the tensile stress that is present into the channel.
Abstract:
A semiconductor structure and methods for fabricating the semiconductor structure include a gate electrode located over a channel region within a semiconductor substrate and a spacer layer adjacent the gate electrode. The spacer layer extends vertically above the gate electrode. The semiconductor structure also includes a first stressed layer having a first stress located over the gate electrode and a second stressed layer having a second stress different than the first stress located over the first stressed layer. At least a portion of the first stressed layer is laterally contained by the spacer layer. At least a portion of the second stressed layer is not laterally contained by the spacer layer.
Abstract:
An integration scheme for providing Si gates for nFET devices and SiGe gates for pFET devices on the same semiconductor substrate is provided. The integration scheme includes first providing a material stack comprising, from bottom to top, a gate dielectric, a Si film, and a hard mask on a surface of a semiconductor substrate that includes at least one nFET device region and at least one pFET device region. Next, the hard mask is selectively removed from the material stack in the at least one pFET device region thereby exposing the Si film. The exposed Si film is then converted into a SiGe film and thereafter at least one nFET device is formed in the least one nFET device region and at least one pFET device is formed in the at least one pFET device region. In accordance with the present invention, the least one nFET device includes a Si gate and the at least one pFET includes a SiGe gate.
Abstract:
Single-crystalline growth is realized using a liquid-phase crystallization approach involving the inhibition of defects typically associated with liquid-phase crystalline growth of lattice mismatched materials. According to one example embodiment, a semiconductor device structure includes a substantially single-crystal region. A liquid-phase material is crystallized to form the single-crystal region using an approach involving defect inhibition for the promotion of single-crystalline growth. In some instances, this defect inhibition involves the reduction and/or elimination of defects using a relatively small physical opening via which a crystalline growth front propagates. In other instances, this defect inhibition involves causing a change in crystallization front direction relative to a crystallization seed location. The relatively small physical opening and/or the change in crystalline front direction may be implemented, for example, using a material that is relatively unreactive with the liquid-phase material to contain the crystalline growth.
Abstract:
In a fuel cell assembly comprising a plurality of cell each including an electrolyte layer (2), a pair of diffusion electrode layers (3, 4) interposing the electrolyte layer between them, and a pair of flow distribution plates (5) for defining passages (11) for fuel and oxidant fluids that contact the diffusion electrode layers, the fuel cells are arranged on a common plane. Therefore, the vertical dimension of the fuel cell assembly can be minimized, and a fuel cell assembly of favorable electric properties can be achieved. Each flow distribution plate is typically formed with communication passages for communicating fluid passages defined on each side of the electrolyte layer at a prescribed pattern. The communication passages and through holes communicate the fluid passages in such a manner that adjacent fuels cells have opposite polarities.