摘要:
A process for producing a skin material-laminated hollow molded article of thermoplastic resin, using a mold having, in any one or both of its fixed and movable parts, at least one fluid-ejecting pin which can be slid in a clamping direction and which has a fluid-ejecting hole at its pointed end. The process consists of fixing two sheets of a skin material having a tensile modulus at ambient temperature of 50-1,000 kg/cm.sup.2 and a tensile modulus at 80.degree. C. of 5 to 100 kg/cm.sup.2 on the parting surfaces of both the mold parts which are in the open state. A molten thermoplastic resin is fed between the skin materials in an amount of 5 to 50% by volume of the cavity volume. The fluid-ejecting pin is thrusted so that its pointed end penetrates one of the skin material sheets and comes between the skin material sheets. The mold parts are closed to wrap the molten thermoplastic resin in between the skin material sheets. A fluid is ejected from the fluid-ejecting hole to intimately contact the skin material sheets with the cavity surface of the mold while allowing the molten resin to form a hollow. The mold is cooled and the ejection of the fluid is stopped. The mold is then opened and the hollow molded article is removed.
摘要:
A concrete form a part of which is made of a fiber-reinforced thermoplastic resin, said fiber-reinforced thermoplastic resin satisfying the following conditions:Tt(C).gtoreq.Tt(M)-1.5.alpha.15.ltoreq.Tt(c)wherein Tt(C) (%) is total transmittance of the fiber-reinforced thermoplastic resin measured at the thickness of top board, .alpha. (% by weight) is fiber weight fraction of the fiber-reinforced thermoplastic resin, and Tt(M) (%) is total transmittance of the matrix resin measured at the same thickness as above.
摘要:
A multilayer molded article includes a resin body and skin material with good quality and is produced by a process which includes the steps of: (a) supplying a skin material between a male mold and a female mold which are attached to a clamping mechanism, (b) starting closing of the male and female molds, and supplying a resin melt for the resin body between the skin material and the male or female mold while temporarily stopping the closing action of the mold or adjusting a closing rate at 30 mm/sec. or less when a cavity clearance between the molds is in the range between (C+100) mm and (C+5) mm (wherein C is the cavity clearance when the molding is finished), and (c) further closing the molds to the cavity clearance of C to finish the molding.
摘要:
A multilayer molded article having improved appearance and feeling is produced by wetting a skin material including a fabric or a thermoplastic resin sheet as an outermost layer with at least one liquid material which is water, an aqueous solution, a volatile material which is liquid in an ordinary state, or a solution including the volatile material as a medium, supplying the wet skin material between male and female molds, supplying a thermoplastic resin melt between the molds and closing the molds to form the multilayer molded article including the integrally adhered skin material and the thermoplastic resin.
摘要:
A mold for producing a hollow thermoplastic resin molded article includes a set of female and male mold members and a gas passage provided in at least one of the mold members which opens directly onto a surface of the mold member. Alternatively, a gas introducing member for introducing gas into a cavity may be provided in communication with the gas passage such that the tip of the gas introducing member does not protrude into the cavity of the mold. A lagging material, such as an insulating material or a local heater is preferably provided in the area of the mold adjacent the gas passage or gas introducing member. A method of producing a thermoplastic resin molded article using a mold of this nature is also disclosed.
摘要:
An instrument panel is provided having a skin material integrally bonded to the surface of a thermoplastic resin core material. The panel is obtained by feeding the skin material to a cavity between a pair of male and female molds having been designed so as to give a desired instrument panel shape, and press-molding a molten thermoplastic resin after or while feeding the molten thermoplastic resin to the cavity between the skin material and the male mold or the female mold. Brackets are formed integrally, by press-molding, with the core material resin on opposing end portions and at a back portion of the instrument panel.
摘要:
There is provided a process for producing a multi-layer molded product having a plurality of thermoplastic resin layers. This process provides for (i) a step of supplying first and second molten thermoplastic resins each through first and second resin supplying gates which are temperature-controllable independently of each other, to between female and male molds kept in an open state with a time difference being provided between supply starts of the first and second resins, and (ii) a step of closing the female and male molds after completion of supply of the first and second resins. The process enables production of high-quality multi-layer molded products having a plurality of resin layers with good repeatability under relatively low resin supply pressure and by single mold closing. Further, high-quality multi-layer molded products can readily be produced without restrictions on materials used.
摘要:
A hollow molded article having no sink marks on its surface and having an excellent appearance is produced by filling a mold cavity with a resin being in a molten state and then ejecting at least a part of the resin by sucking through a resin-ejection opening and introducing gas through a gas-introduction opening into the resin inside of which being in a negative pressure. According to this process, the use of a high-pressure gas is not required.
摘要:
A laminated skin material comprising an olefin thermoplastic elastomer composition layer and an olefin resin foam layer which does not cause undesirable break, unevenness and wrinkle of the skin material when a laminated molded article is produced by disposing the laminated skin material between male and female molds, feeding a molten thermoplastic resin between the laminated skin material and the male or female molds, and integrally laminating the skin material and thermoplastic resin; a molding method using the laminated skin material, a molding method in which a laminated skin material used in the method is preheated which give a laminated molded article having good appearance and the laminated molded article.
摘要:
Molds useful in the production of polythermal plastic resin articles are disclosed. One of the molds disclosed contains a set of a female mold member and a male mold member having opposing mold surfaces respectively, wherein at least one of the mold members has a gas passage therein; and a gas introducing member having a tip and a gas path extending therethrough, the gas introducing member being disposed in at least one of the mold members such that the tip does not protrude from its respective mold surface, the gas path being in communication with the gas passage, wherein the gas introducing member is a molded piece having at least one of grooves in a peripheral part or penetrating holes through an interior thereof, with the grooves and holes communicating with the gas passage.