摘要:
A fiber reinforced thermoplastic resin shaped article is prepared by supplying a preheated fiber reinforced thermoplastic resin sheet between upper and lower molds, positioning the upper and lower molds so that a clearance between the upper and lower molds at the time of the completion of mold clamping is larger than a thickness of the unpreheated fiber reinforced thermoplastic resin sheet, and supplying a molten thermoplastic resin in a recess provided in at least one of the upper and lower molds through a resin passage provided in the mold so that a portion formed from the molten thermoplastic resin in the recess is integrated by fusion with a portion formed from the fiber reinforced thermoplastic resin sheet. The article is light-weight and also has a rib, a boss or any other projection.
摘要:
A method for producing a multilayer molded article by facing a preheating panel on which a preheated skin material is placed towards one of upper and lower molds, forming a closed space by the mold and the preheating panel, evacuating the closed space to suck the skin material onto a surface of the mold, removing the preheating panel, supplying a resin through a resin conduit with closing the molds or temporarily stopping mold closing, and finishing the mold closing. By this method, a multilayer molded article having a resin body which is made by deep drawing or has a complicated shape and a skin material laminated on a surface of the resin body can be produced.
摘要:
A fiber reinforced thermoplastic resin shaped article is prepared by supplying a preheated fiber reinforced thermoplastic resin sheet between upper and lower molds, positioning the upper and lower molds so that a clearance between the upper and lower molds at the time of the completion of mold clamping is larger than a thickness of the unpreheated fiber reinforced thermoplastic resin sheet, and supplying a molten thermoplastic resin in a recess provided in at least one of the upper and lower molds through a resin passage provided in the mold so that a portion formed from the molten thermoplastic resin in the recess is integrated by fusion with a portion formed from the fiber reinforced thermoplastic resin sheet.
摘要:
A process for producing a skin material-laminated hollow molded article of thermoplastic resin, using a mold having, in any one or both of its fixed and movable parts, at least one fluid-ejecting pin which can be slid in a clamping direction and which has a fluid-ejecting hole at its pointed end. The process consists of fixing two sheets of a skin material having a tensile modulus at ambient temperature of 50-1,000 kg/cm.sup.2 and a tensile modulus at 80.degree. C. of 5 to 100 kg/cm.sup.2 on the parting surfaces of both the mold parts which are in the open state. A molten thermoplastic resin is fed between the skin materials in an amount of 5 to 50% by volume of the cavity volume. The fluid-ejecting pin is thrusted so that its pointed end penetrates one of the skin material sheets and comes between the skin material sheets. The mold parts are closed to wrap the molten thermoplastic resin in between the skin material sheets. A fluid is ejected from the fluid-ejecting hole to intimately contact the skin material sheets with the cavity surface of the mold while allowing the molten resin to form a hollow. The mold is cooled and the ejection of the fluid is stopped. The mold is then opened and the hollow molded article is removed.
摘要:
A concrete form a part of which is made of a fiber-reinforced thermoplastic resin, said fiber-reinforced thermoplastic resin satisfying the following conditions:Tt(C).gtoreq.Tt(M)-1.5.alpha.15.ltoreq.Tt(c)wherein Tt(C) (%) is total transmittance of the fiber-reinforced thermoplastic resin measured at the thickness of top board, .alpha. (% by weight) is fiber weight fraction of the fiber-reinforced thermoplastic resin, and Tt(M) (%) is total transmittance of the matrix resin measured at the same thickness as above.
摘要:
A process for producing a fiber-reinforced thermoplastic resin molded article including: (a) projecting a sheet-holding member from a cavity face of a lower mold towards a cavity face of an upper mold, (b) placing a heated fiber-reinforced thermoplastic resin sheet on the sheet-holding member, (c) closing the upper and lower molds, (d) in the step of closing the upper and lower molds, putting the sheet-holding member into the lower mold before the cavity face of the upper mold contacts with the resin sheet, (e) maintaining the upper and lower molds in a closed state, and (f) opening the upper and lower molds and removing the molded article. A fiber-reinforced thermoplastic resin molded article which has a good surface appearance and, if any, whose protrusions such as ribs and bosses are sufficiently filled with thermoplastic resin and reinforcing fibers, can be produced, without using an additional thermoplastic resin sheet and without repeating the molding process.
摘要:
A thermoplastic resin is molded by a press-molding method wherein a thermoplastic resin in a molten state is compressed to flow between a pair of female and male molds so as to be formed into a predetermined shape. A compression rate of the mold is controlled so that the following expression (1) is satisfied:0.5.ltoreq.B/A.ltoreq.2 (1)wherein A (mm/s.sup.2) is an acceleration which is realized at a time when the compression rate is 75% of a maximum rate in a compression-acceleration region, which region is defined as a period of time from a moment when the compression of the molten thermoplastic resin is started to a moment when the compression rate reaches the maximum rate; and B (mm/s.sup.2) is a deceleration which is realized at a time when the compression rate is 75% of the maximum rate in a compression-deceleration region, which region is defined as a period of time from a moment when the compression rate reaches the maximum rate to a moment when the closing of the molds is complete. By this method, a molded article having excellent surface appearance free from unevenness of gloss and surface irregularity can be obtained.
摘要:
A thermoplastic resin molded product comprises a thermoplastic resin containing 5 to 40% by weight of rubber particles. The rubber particles present near the surface of the molded product fulfill conditions of the equations (1) to (4): (b/a).ltoreq.2 (1) where a and b are the average minor and major axis lengths in a section of the rubber particles, 1.ltoreq.{(b/a)max.}/{(b/a)min.}.ltoreq.1.5 (2) where {(b/a)max.} and {(b/a)min.} are the maximum and minimum values of the ratios of (b/a), and 0.ltoreq.(Amax.-A)/A.ltoreq.0.2 (3) 0.ltoreq.(A-Amin.)/A.ltoreq.0.2 (4) where Amax. and Amin. are the maximum and minimum values of the proportions of the areas accounted for by the rubber particles in sections of the molded product, and A is the average value of the proportions.
摘要翻译:热塑性树脂成型体包含含有5〜40重量%的橡胶粒子的热塑性树脂。 在模制产品表面附近存在的橡胶颗粒满足等式(1)至(4)的条件:( b / a) = 2(1)其中a和b是平均次长轴长度 (2)其中{(b / a)最大}和{(b(a))最大} / {(b / a) / a)min。}是(b / a)和0(Amax.-A)/ A = 0.2(3)0(A-Amin)的比率的最大值和最小值。 )/ A = 0.2(4)其中Amax。 和阿明。 是成型品的橡胶粒子所占的面积比例的最大值和最小值,A是比例的平均值。
摘要:
In a method of simulating flow behavior of a resin in a process for press-molding the resin by use of a press-molding machine comprising a press apparatus equipped with a hydraulic circuit, and first and second molds at least one of which is connected to the press apparatus, disclosed is a method comprising a step of determining, from a characteristic of the hydraulic circuit, an elastic coefficient of the press apparatus, and an apparent elastic coefficient of the resin, a true compression rate imparted to the resin by the press apparatus, and a step of sequentially analyzing, based on the true compression rate, flow behavior of the resin.
摘要:
A screw apparatus comprises a melting extruder for melting a resin; a screw unit for kneading molten resin and reinforcing fibers to obtain a reinforcing fiber-containing molten resin and supplying it; and a mixer in which at least a part of the reinforcing fibers attach to the molten resin which is extruded from the melting extruder and flows down owing to gravity in an open space, and then the reinforcing fibers and the molten resin are fed into the screw unit.