摘要:
A structure and a process for manufacturing semiconductor devices with improved oxide coverage on the corners of a shallow trench isolation structure is described. The STI trench is etched using a pad oxide and silicon nitride layers as patterning elements. After trench etch, a thin conformal layer of either amorphous, epitaxial or polysilicon is deposited over the silicon nitride and within the trench and annealed. Where the silicon has been deposited on the silicon bottom and sides of the open trench, the annealing effectively forms a single crystal or epitaxial silicon. Next a silicon oxide liner is grown over the conformal silicon layer. The trench is then filled with silicon oxide, the structure is planarized by either chemical mechanical polishing or etching, and the nitride and pad oxide is removed This leaves a polysilicon film on the vertical edges of the filler oxide which extends slightly above the surface of the silicon substrate. A thermal oxidation step is performed converting the poly film into silicon oxide which slightly extends the STI field oxide into the active device region eliminating any reduced oxide coverage or oxide recesses in the corner regions.
摘要:
A method to form a closely-spaced, vertical NMOS and PMOS transistor pair in an integrated circuit device is achieved. A substrate comprises silicon implanted oxide (SIMOX) wherein an oxide layer is sandwiched between underlying and overlying silicon layers. Ions are selectively implanted into a first part of the overlying silicon layer to form a drain, channel region, and source for an NMOS transistor. The drain is formed directly overlying the oxide layer, the channel region is formed overlying the drain, and the source is formed overlying the channel region. Ions are selectively implanted into a second part of the overlying silicon layer to form a drain, channel region, and source for a PMOS transistor. The drain is formed directly overlying the oxide layer, the PMOS channel region is formed overlying the drain, and the source is formed overlying the channel region. The PMOS transistor drain is in contact with said NMOS transistor drain. A gate trench is etched through the NMOS and PMOS sources and channel regions. The gate trench terminates at the NMOS and PMOS drains and exposes the sidewalls of the NMOS and PMOS channel regions. A gate oxide layer is formed overlying the NMOS and PMOS channel regions and lining the gate trench. A polysilicon layer is deposited and etched back to form polysilicon sidewalls and to thereby form gates for the closely-spaced, vertical NMOS and PMOS transistor pair.
摘要:
A method of forming an inverted staircase shaped STI structure comprising the following steps. A semiconductor substrate having an overlying oxide layer is provided. The substrate having at least a pair of active areas defining an STI region therebetween. The oxide layer is etched a first time within the active areas to form first step trenches. The first step trenches having exposed sidewalls. Continuous side wall spacers are formed on said exposed first step trench sidewalls. The oxide layer is etched X+1 more successive times using the previously formed step side wall spacers as masks to form successive step trenches within the active areas. Each of the successive step trenches having exposed sidewalls and have side wall spacers successively formed on the successive step trench exposed sidewalls. The oxide layer is etched a final time using the previously formed step side wall spacers as masks to form final step trenches exposing the substrate within the active areas. The STI region comprising an inverted staircase shaped STI structure. The step side wall spacers are removed from the X+2 step trenches. A planarized active area silicon structure is formed within the X+2 and final step trenches.
摘要:
A method for forming a gate dielectric having regions with different dielectric constants. A low-K dielectric layer is formed over a semiconductor structure. A dummy dielectric layer is formed over the low-K dielectric layer. The dummy dielectric layer and low-K dielectric layer are patterned to form an opening. The dummy dielectric layer is isontropically etched selectively to the low-K dielectric layer to form a stepped gate opening. A high-K dielectric layer is formed over the dummy dielectric and in the stepped gate opening. A gate electrode is formed on the high-K dielectric layer.
摘要:
A method of forming a pseudo-SOI device having elevated source/drain (S/D) regions that can be extended for use as local interconnect is described. Shallow trench isolation (STI) regions separating adjacent active regions are provided within a semiconductor substrate. Polysilicon gate electrodes and associated SID extensions are fabricated in and on the substrate in the active regions wherein a hard mask layer overlies each of the gate electrodes. Dielectric spacers are formed on sidewalls of each of the gate electrodes. A polysilicon layer is deposited overlying the gate electrodes and the substrate. The polysilicon layer is polished back with a polish stop at the hard mask layer. The polysilicon layer is etched back whereby the polysilicon layer is recessed with respect to the gate electrodes. Thereafter, the polysilicon layer is etched away overlying the STI regions where a separation between adjacent active areas is desired. If a local interconnect is desired between adjacent active areas, the polysilicon layer is not etched away overlying the STI region separating those active areas. The hard mask layer is removed. Ions are implanted and driven in to form elevated S/D regions within the polysilicon layer adjacent to the gate electrodes to complete formation of transistors having elevated S/D regions.
摘要:
A method of manufacturing a self aligned elevated source/drain (S/D). A first insulating layer is formed over a substrate. The first insulating layer having at least a gate opening and source/drain (S/D) openings adjacent to the gate opening. Spacer portions of the first insulating layer define the gate opening. A gate dielectric layer is formed over the substrate in the gate opening. A conductive layer is formed over the substrate. The conductive layer fills the gate opening and the source/drain (S/D) openings. The conductive layer is doped with dopants. The conductive layer is planarized to form a gate over the gate dielectric layer and filling the gate opening and filling the source/drain (S/D) opening to form elevated source/drain (S/D) regions. The conductive layer is preferably planarized so that the top surface of the conductive layer is level with the top surface of the first insulating layer. The spacer portions are removed to form spacer openings. LDD regions are formed in the substrate in the spacer opening. A dielectric layer is formed over the substrate filling the spacer openings. Source/drain (S/D) regions are formed in the substrate under the elevated source/drain (S/D) regions.
摘要:
A method of etching silicon nitride spacers beside a gate structure comprising: providing a gate electrode over a gate oxide layer on a substrate. A liner oxide layer is provided over the substrate and the gate electrode. A silicon nitride layer is provided over the liner oxide layer. The invention's nitride etch recipe is performed in a plasma etcher to anisotropically etch the silicon nitride layer to create spacers. The nitride etch recipe comprises a main etch step and an over etch step. The main etch step comprises the following conditions: a Cl2 flow between 35 and 55 molar %, a He flow between 35 and 55 molar %, a backside He pressure between 4 and 10 torr; and a HBr flow between 7.5 and 12.5 molar %; a pressure between 400 to 900 mTorr; at a power between 300 and 600 Watts. The etch recipe provides a spacer width to nitride layer thickness ratio of about 1:1 and does not pit the Si substrate surface.
摘要:
A new apparatus is provided that allows for uniform polishing of semiconductor surfaces. The single polishing pad of conventional CMP methods is divided into a split pad, the split pad allows for separate adjustments of CMP control parameters across the surface of the wafer. These adjustments can extend from the center of the wafer to its perimeter (along the radius of the wafer) thereby allowing for the elimination of conventional problems of non-uniformity of polishing between the center of the surface that is polished and the perimeter of the surface that is polished.