摘要:
A screw extruder (10) having a barrel (18) which has a bore (26) defining an inner surface (44) and one or more extruder screws (28), positioned within the bore (26). The extruder screw or screws (28) include a central shaft (34) and one or more screw flights (30). The extruder screw or screws (28) farther including one or more dispersive mixing elements (204), (234), (308), (406), (508), (558), which interact with the inner surface of the barrel (44) to form one or more progressively narrowing passages (46) through which material is forced into multiple regions of high elongational and shear stress (480, (120), (214), (310), (410), (510), (564).A second preferred embodiment is a screw extruder (10) having a barrel (18) having a bore (26) defining an inner surface (44) and one or more extruder screws (600), (701), positioned within the bore (26). The extruder screw or screws (600), (701) include a central shaft (602), (706) and a number of dispersive mixing elements (604), (608), (714), which are configured and positioned to form a number of progressively narrowing passages (606), (716) through which material is forced into multiple regions of high elongational and shear stress (608), (718).
摘要:
A method of cooling a foam extrusion mixture to an extrudable temperature as the foam extrusion mixture passes through an elongate barrel including the steps of drawing heat from a perimeter surface of the barrel, while urging the extrusion mixture through the barrel towards an outlet of the barrel, and also circulating at least some quantities of the extrusion mixture disposed a spaced apart distance from the perimeter surface of the barrel away from the outlet of the barrel and towards the perimeter surface of the barrel by passing at least some of the extrusion mixture through at least one circulation channel defined in the screw flight a spaced apart distance from the perimeter surface of the barrel, and having an asymmetrical, partially tapered inlet area that is smaller than its outlet area, thereby maximizing the quantity and flow velocity of said extrusion mixture which enters said circulation channel and disrupting a flow pattern of the extrusion mixture through the circulation channel in order to achieve substantially uniform cooling and homogenization of the extrusion mixture.
摘要:
A fiber reinforced thermoplastic resin structure comprising a thermoplastic resin and reinforcing fibers, having a ratio (Lw/Ln) of the number average fiber length (Ln) to the weight average fiber length (Lw) of the uniformly dispersed reinforcing fibers of 1.1 to 5, and having a weight average fiber length of 1.0 mm to 200 mm.
摘要:
A process and an apparatus for recycling resin scrap including a thermosetting resin paint film and a thermoplastic resin substrate as its major components, wherein the resin scrap is supplied into a passage of a cylinder, melted, and delivered by delivering means from an upstream side to a downstream side of the passage of the cylinder, and hydrolyzed by a hydrolyzing agent while forming a highly packed region with a resistor. The resistor restricts the resin scrap to flow from the upstream side to the downstream side in a short period of time, and forms the highly packed region where a contact efficiency is enhanced between the resin scrap and the hydrolyzing agent.
摘要:
A screw for use in an plasticating injection apparatus includes a plurality of interrupted primary flights. An outer surface of a primary valley is formed by the primary flights and features a plurality of plateaus. The plateaus span adjacent sections of the primary flights and define shallow levels between deeper levels of the primary valleys. This depth differential contributes to a turbulent mixing action which, along with the primary and secondary valleys, contributes to improve mixing action within a metering section of the screw. The primary flights are interrupted by secondary valleys which are of opposite hand to the primary valleys.
摘要:
A twin screw extruder includes screw crests having wear surfaces formed of weld bead, deposited on the edges of the crests and into a groove in the crest to form a plurality of spaced dams or fences across the groove between the edges of the crest, and a molybdenum fitting between the dams. The dams or fences prevent unraveling of the entire molybdenum fitting, in the event of separation between the fitting and the screw.
摘要:
Apparatus and method for use in a plasticating extruder of the type having an axially extending elongate barrel for preparing a plasticated material from solids introduced into the extruder wherein an axially extending screw conveyor continuously conveys material in a downstream direction as the material is melted within a channel in the screw conveyor, the channel extending between a leading face and a trailing face on a flight of the screw conveyor such that a solid bed of material is established and melting takes place to form melted material within a relatively thin melt film established between the solid bed and the barrel, the melted material passing progressively from the melt filn into a melt pool formed at the leading face of the flight, and melted material is transferred within a conduit in the screw conveyor from the melt pool to the solid bed, whereby the transferred melted material is forced into intimate contact with unmelted material in the solid bed to heat the unmelted material and accelerate melting.
摘要:
Substantially monomer-free, electrically conductive organic polymers and/or organic conductors are dissolved or dispersed in a melt or solution of a thermoplastic matrix polymer or polymer mixture partially compatible therewith and having a solubility parameter >8.6 (cal/cm.sup.3).sup.1/2, in order to obtain mouldable polymer blends. The latter are suitable for producing moulded articles, particularly for electrical conductors, semiconductors or photoconductors. A suitable apparatus for producing the polymer blends comprises an extruder or kneader, through whose barrel one or more sonotrodes project into the transformation zone.
摘要翻译:将基本上无单体的导电有机聚合物和/或有机导体溶解或分散在与其部分相容的热塑性基质聚合物或聚合物混合物的熔体或溶液中,溶解度参数> 8.6(cal / cm 3)1/2, 以获得可模制的聚合物共混物。 后者适用于生产模塑制品,特别是用于电导体,半导体或感光体。 用于生产聚合物共混物的合适的装置包括挤出机或捏合机,通过其挤出机或一个或多个超声波投射到转化区中。
摘要:
An extrusion apparatus having a barrel and a rotatable threaded screw coaxially positioned therein is disclosed. The apparatus includes an upstream inlet section having an opening therein for receiving material to be processed by the apparatus, a compression section downstream of the inlet section, and a mixing or plasticizing section downstream of the compression section. The interior surface of the barrel is provided with an undercut therein which intercommunicates the feed opening with the compression section and has a portion thereof which extends downstream in the compression section about the interior surface of the barrel with a continuously decreasing cross-sectional area. The undercut may be formed in a cylindrical insert carried within the barrel and, in an alternate embodiment, a second undercut cylindrical insert positioned about the first insert and rotatable relative thereto may be employed to vary the cross-sectional area of the undercut.
摘要:
The screw for an extruder for working plastic material and rubber comprises along its length several zones with different numbers of threads or webs. In at least one portion of its length, the screw has a plurality of single thread zones alternating with two-thread zones. In each of the two-thread zones there are two webs which are diametrically disposed and extend parallel to the axis of the screw. These axially extending webs have inclined or wedge shaped flanks so that a wedge shaped aperture is formed between the cylinder wall of the extruder and the wedge shaped flanks of the axially extending webs. One web of the two-thread zone joins the web of the preceding single thread zone and the other web of the two-thread zone joins the web of the following single thread zone at the points where the axially extending webs meet the webs of the two-thread zone.